NanoVNA Is A $50 Vector Network Analyzer

August 11, 2019 by Al Williams 45 Comments

There was a time when oscilloscopes were big and expensive. Now you can get scopes of various sizes and capabilities on nearly any budget. Vector network analyzers — VNAs — haven’t had quite the same proliferation, but NanoVNA may change that. [IMSAI Guy] bought one for about $50 and made a series of videos about it. Spoiler alert: he likes it. You can see one of the several videos he’s posted, below.

NanoVNA is tiny but sweeps from 50 kHz to 900 MHz and has a touch screen. The device uses a rechargeable battery if you need to haul it up to an antenna tower, for example. Just as a quick test, you can see early in the video the analysis of a rubber duck antenna. The device shows return loss as a plot and you can use a cursor to precisely measure the values. It also shows a Smith chart of the reactance.

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Stepper-Controlled Chop Saw Automates A Tedious Job

August 10, 2019 by Dan Maloney 23 Comments

We’re not going to question why [Absorber Of Light] needs to cut a bazillion little fragments of aluminum stock. We assume his reasoning is sound, so all we’re interested in is the automated chop saw he built to make the job less tedious, and potentially less finger-choppy.

There are probably many ways to go about this job, but [Absorber] leaves few clues as to why he chose this particular setup. Whatever the reason, the build looks like fun, with a long, stepper-driven threaded rod pushing a follower down a track to a standard chop saw. The aluminum stock rides in the track and gets pushed out a set amount before being lopped off cleanly as the running saw is lowered by a linear actuator. The cycle then repeats until the stock is gone.

An Arduino controls the stock-advance stepper in the usual way, but the control method for the linear actuator is somewhat unconventional. A second stepper motor has two cams offset by 180° on the shaft. The cams actuate four microswitches which are set up in an H-bridge configuration. The stepper swivels back and forth to run the linear actuator first in one direction then the other, with a neutral position in between. It’s an interesting approach using mechanical rather than the typical optical isolation. Check it out in action in the video below.

We’ll admit to some curiosity as to the use of the coupons this rig produces, so maybe we’ll get lucky with some details from [Absorber Of Light] in the comment section. After all, we knew exactly what the brass tubes being cut by the similar “Auto Mega Cut-O-Matic” were being used for.

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Pop-Up Outlet Helps Make The Most Of A Tiny Shop

August 9, 2019 by Dan Maloney 8 Comments

You’ve got to admire the steps some people take to squeeze a shop into a small space. Finding ways to pack in ever more tools and to work on bigger and bigger projects become ends to themselves for some, and the neat little tricks they find to do so can be really instructive.

Take this workbench pop-up outlet strip for example. The shop that [Woodshop Junkies] occupies appears to be a single-car garage, on the smallish size in the first place, that is almost entirely filled with a multipurpose workbench. It provides tons of storage underneath and a massive work surface on top, but working with small power tools means stretching extension cords across the already limited floor space and creating a tripping hazard. So he claimed a little space on the benchtop for a clever trap door concealing a small tray holding an outlet strip.

The tray rides on short drawer glides and, thanks to a small pneumatic spring, pops up when the door is unlatched. There was a little trouble with some slop in the glides causing the tray to jam, but that was taken care of with a simple roller bearing. The video below shows its construction and how it stays entirely out of the way until needed.

As cool as this build is, it’s just icing on the small shop cake when compared to the workbench. [Woodshop Junkies] has a complete playlist covering the build which is worth watching. And you might want to refer to our tiny shop roundup for more tips on getting a lot done in a little space.

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Field Expedient Soldering Iron Will Do In A Pinch

August 8, 2019 by Al Williams 16 Comments

If you think [Dubious Engineering]’s moniker is just a name, have a look at the pretty terrible soldering iron hacked out of a lighter in the video below. No one is suggesting this is a good idea but in an emergency, maybe it would come in handy. We liked the use of a chopstick and the formation of a heat exchanger with the copper wire coil. It was a mild disappointment that you had to drill out the chopstick, but we think you could have figured out a different method with a little thought.

The use of duct tape, of course, lends it instant hacker credibility. We suppose this might be useful not just after the robot uprising, but if you had to make a few quick solder joints far away from power and you don’t have a battery-operated iron.

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Workbench Fume Extractor Sucks, But Has A Charming Personality

August 7, 2019 by Erin Pinheiro 10 Comments

Shop safety is important regardless of what kind of work you do. For those of us soldering, that means extracting the noxious fumes released by heating up the solder flux used in our projects. [yesnoio] brings to us his own spin on the idea of a fume extractor, and it pulls out all stops with bells and whistles to spare.

The Workbench Assistant bot, as [yesnoio] describes it, is an integrated unit mounted atop a small tripod which extends over the working area where you’re soldering. Inside the enclosure are RGBW lights, an IR camera, and an Adafruit ItsyBitsy M4 Express driving the whole show. Aside from just shining a light onto your soldering iron though, the camera senses thermal activity from it to decide when to ramp up the server-grade fan inside which powers the whole fume extraction part of the project.

But the fun doesn’t stop there, as [yesnoio] decided to go for extra style points. The bot also comes with an amplified speaker, playing soundbites whenever actions such as starting or stopping the fan are performed. These soundbites are variations on a theme, like classic Futurama quotes or R2-D2’s chattering from Star Wars. The selectable themes are dubbed “performers”, and they can be reprogrammed easily using CircuitPython. This is a neat way to give your little desktop assistant some personality, and a fun way to break up the monotony of soldering up all those tiny SMD components on your next prototype.

If even after all this you still need more than just a cute little robotic voice beeping at you to convince you to get a fume extractor for your bench, then maybe some hands-on results could give you that little push you need. And if you’re already convinced and want to build your own, there is no shortage of DIY solutions we’ve seen around here at Hackaday. Check out this one in action after the break!

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Punch Those Hole-Drilling Blues Away With A Homebrew Punching Tool

August 7, 2019 by Dan Maloney 6 Comments

Four times the holes, four times the trouble. With the fate of repetitive motion injury looming due to the need to drill 1,200 holes, [bitluni] took matters into his own hands and built this nifty DIY hole punch for light-gauge sheet metal.

A little backstory will probably help understand why [bitluni] needs so many holes. Back in May, he built a ping pong ball LED video wall for Maker Faire Berlin. That had 300 LEDs and came out great, but at the cost of manually drilling 300 holes in sheet steel with a hand drill. Looking to expand his wall of balls to four times the original size, [bitluni] chose to spend a few days building a punch to make the job more appealing. The business end, with solid bar stock nested inside pieces of tubing, is a great example of how much you can get done without a lathe. The tool is quite complex, with a spring-loaded pilot to help guide the punching operation. When that proved impractical, [bitluni] changed the tool design and added an internal LED to project crosshairs from inside the tool.

The tool itself is mounted into a sturdy welded steel frame that allows him to cover the whole aluminum sheet that will form the panel of his LED wall. It’s pretty impressive metalwork, especially considering this isn’t exactly in his wheelhouse. And best of all, it works – nice, clean holes with no deformation, and it’s fast, too. We’re looking forward to seeing the mega-LED wall when it’s done.

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Xpedit Is A Mood Ring For Mother Nature

August 7, 2019 by Kristina Panos 4 Comments

Whether you’re in the woods or way up a mountain, basic knowledge of your environment can yield a lot of power. The more you know about the temperature, humidity, barometric pressure, and your altitude, the easier it is to predict future weather and stick to your height limits. Sure, you could buy some pre-fab doohickey that does all of this, but why? [DIYMechanics] shows how easy it is to build your own pocket-sized weather station for under $20.

Xpedit’s brain is an ATMega328 running on a 20MHz crystal heartbeat. The atmospheric readings come from a BME280, a nifty all-in-one module that’s available for pennies on Ali. The rotary encoder handles user inputs, and the simple interface displays on an OLED. There’s even a tiny compass embedded in the 3D printed case.

We really like the custom alarm feature, which can buzz you via vibe motor if you’ve climbed too high, or the pressure is dropping. [DIYMechanics] has Xpedit completely open-sourced, so trek on down to the GitHub for the latest Eagles, Gerbers, and INOs. Don’t have a USBtiny ISP yet? He’s got the plans for that, too.

Maybe you’re the indoorsy type who’d rather read about mountainous jungle adventures than experience them firsthand. Add some weather-driven ambiance to your book nook by hacking an IKEA cloud lamp.