Extinguish Squeaks 24/7 With Refillable WD-40

April 1, 2021 by Kristina Panos 43 Comments

It’s 10:34PM and you’ve just run out of water displacement formula #40. You could wait until tomorrow to get a new can, or you could spend the rest of the night turning an old, empty fire extinguisher into a refillable and re-pressurizable WD-40 dispenser like [liquidhandwash] did. The part count is pretty low, but it’s awfully specific.

And the emphasis is on empty extinguisher. Part of the deal involves twisting the gauge off, and we wouldn’t want you to get blasted in the face with any last gasps of high-powered firefighting foam. In order to make the thing re-pressurizable, [liquidhandwash] stripped all the rubber from a tire valve and removed the core temporarily so it could be soldered into the fitting where the gauge was. The handy hose is from a large can of WD-40, which is also where the label came from — since it’s no longer a fire extinguisher, it needs to stop bearing resemblance to one, so [liquidhandwash] removed the sticker, painted it blue, and glued the cut-open can to the outside.

To use it, [liquidhandwash] fills it up about halfway and then pressurizes it through the tire valve with a bike pump or compressor. (We think we’d go with bike pump.) Since [liquidhandwash] goes through so much lubricant, now, they can just buy it by the gallon and keep refilling the extinguisher.

Is WD-40 your everything hammer? Variety is the spice of shop life.

Wires Vs Words — PCB Routing In Python

March 30, 2021 by Chris Lott 30 Comments

Preferring to spend hours typing code instead of graphically pushing traces around in a PCB layout tool, [James Bowman] over at ExCamera Labs has developed CuFlow, a method for routing PCBs in Python. Whether or not you’re on-board with the concept, you have to admit the results look pretty good.

Key to this project is a concept [James] calls rivers — the Dazzler board shown above contains only eight of them. Connections get to their destination by taking one or more of these rivers which can be split, joined, and merged along the way as needed in a very Pythonic manner. River navigation is performed using Turtle graphics-like commands such as left(90) and the appropriately named shimmy(d)that aligns two displaced rivers. He also makes extensive use of pin / gate swapping to make the routing smoother, and there’s a nifty shuffler feature which arbitrarily reorders signals in a crossbar manner. Routing to complex packages, like the BGA shown, is made easier by embedding signal escapes for each part’s library definition.

We completely agree with [James]’s frustration with so many schematics these days being nothing more than a visual net lists, not representing the logical flow and function of the design at all. However, CuFlow further obfuscates the interconnections by burying them deep inside the wire connection details. Perhaps, if CuFlow were melded with something like the SKiDL Python schematic description language, the concept would gain more traction?

That said, we like the concept and routing methodologies he has implemented in CuFlow. Check it out yourself by visiting the GitHub repository, where he writes in more detail about his motivation and various techniques. You may remember [James] two of his embedded systems development tools that we covered back in 2018 — the SPI Driver and the I2C driver.

Put The Perfect Point On Your Tungstens With This Die Grinder Attachment

March 29, 2021 by Dan Maloney 14 Comments

Aspiring TIG welders very quickly learn the importance of good tungsten electrode grinding skills. All it takes is a moment’s distraction or a tiny tremor in the torch hand to plunge the electrode into the weld pool, causing it to ball up and stop performing its vital function. Add to that the fussy nature of the job — tungstens must only be ground parallel to the long axis, never perpendicular, and at a consistent angle — and electrode maintenance can become a significant barrier to the TIG beginner.

A custom tungsten grinder like this one might be just the thing to flatten that learning curve. It comes to us by way of [The Metalist], who turned an electric die grinder into a pencil sharpener for tungsten electrodes. What we find fascinating about this build is the fabrication methods used, as well as the simplicity of the toolkit needed to accomplish it. The housing of the attachment is built up from scraps of aluminum tubing and sheet stock, welded together and then shaped into a smooth, unibody form that almost looks like a casting. Highlights include the mechanism for adjusting the angle of the grind as well as the clever way to slit the body of the attachment so it can be clamped to the nosepiece of the die grinder. We also thought the inclusion of a filter to capture tungsten dust was a nice touch; most TIG electrodes contain a small amount of lanthanum or thorium, so their slight radioactivity is probably best not inhaled.

We love builds like this that make a tedious but necessary job a little quicker and easier to bear, and anything that stands to make us a better welder — from simple purpose-built fixtures to large-scale rotary tables — is OK in our book.

Continue reading “Put The Perfect Point On Your Tungstens With This Die Grinder Attachment” →

CNC Scroll Saw Add-On Cuts Beautiful Wooden Spirals

March 25, 2021 by Dan Maloney 23 Comments

If there’s one thing that woodworkers have always been good at, it’s coming up with clever jigs and work-holding solutions. Most jigs, however, are considerably simpler and more static than this CNC-controlled scroll saw add-on that makes cool wooden spirals a snap.

As interesting as the products of this setup are, what we like about this is the obvious care and craftsmanship [rschoenm] put into making what amounts to a hybrid between a scroll saw and a lathe. Scroll saws are normally used to make narrow-kerf cuts in thin, delicate materials, often with complicated designs using very tight radius turns. In this case, though, stock is held between centers on the lathe-like carriage. The jig uses a linear slide driven by a stepper and a lead screw to translate the workpiece perpendicular to the scroll saw blade while a geared headstock rotates it. Starting with the blade inserted into a through-hole, the saw slowly cuts a beautiful nested spiral down the length of the workpiece. An Uno, a GRBL shield, and some stepper drivers let a little G-code control the two axes of the jig.

The video below shows it in action; things do get a bit wobbly as the cut progresses, but in general the jig works wonderfully and results in some lovely pieces. At first we thought these would purely be objets d’art, but then we thought about this compression screw grinder for DIY injection molding machines and realized these wooden screws look pretty similar.

Continue reading “CNC Scroll Saw Add-On Cuts Beautiful Wooden Spirals” →

Coil Winding Machine Makes It Easy

March 24, 2021 by Al Williams 19 Comments

[Mr Innovative] needed to wind some coils, and decided to make a machine to do the work. Making such machines has become a lot easier over the years. There was a time when we might probably have had to hack an old printer or scanner to get linear rods and stepper motors. Now, thanks to widespread 3D printing, we can order parts like that from lots of places. The 3D printing helps, too, to fabricate all the little custom widgets you need to put something like that together.

The machine looks great. It uses a number of parts that would look at home on a 3D printer or CNC build. We thought his Chinese mini table saw did a great job cutting the aluminum extrusions, but we did worry about the safety of his fingers. We’ll admit we are generally lazy and buy the extrusions precut.

Continue reading “Coil Winding Machine Makes It Easy” →

Build-It-Yourself LC Meter

March 22, 2021 by Stephen Ogier 31 Comments

A basic digital multimeter (DMM) is usually the first measurement tool the aspiring electronics tinkerer buys. Even a bargain-bin DMM will happily measure voltage, current, and resistance; check continuity; and may even have a mode to measure transistor gain. Every toolbox needs at least one DMM, but most have an crucial limitation— they can’t measure two of the fundamental electrical quantities: inductance and capacitance. On Hackaday.io, [core weaver] has developed an open-source LC meter to allow you to build your own tool to measure inductance and capacitance.

[core weaver]’s design is all through-hole, so even just assembling one would be a great exercise for someone getting started in electronics. However, he didn’t just release a design, in a series of videos he goes through the theory of the device’s operation; explains the design of the circuit, firmware, and case; and shows you how to put it all together. For times when you need to measure a lot of parts (e.g. if you have to sort a bag of cheap capacitors looking for specific value), he’s even developed a desktop program to save you some trouble!

The finished meter looks incredible! If you want to build one for yourself, he’s put all of the files up on GitHub, and we highly recommend you check out his first video after the break. If you’d like to build yourself a 6.5-digit DMM to go with our LC Meter, consider this one which even has a home-built ADC.

Continue reading “Build-It-Yourself LC Meter” →

PCB Reflow With A PCB

March 21, 2021 by Al Williams 17 Comments

We wonder if [Carl Bugeja] was looking at a 3D printer’s heated bed when he got the idea to create a PCB reflow heater using a PCB. He tried a quick test to heat up a standard PCB and made it self-reflow. That worked, though it obviously wouldn’t be practical for all boards. But it proved he could make it work.

To improve the heating performance, he laid out a metal core PCB, along with some custom control electronics. The board’s resistance didn’t quite perform to calculations, but luckily, it was too high so a shunt wire was able to reduce the overall resistance. One important thing to consider is that the heater board needs to use higher temperature solder so it doesn’t desolder its own components

We were glad to see [Carl] use a metal core board as standard PCB material can get cranky at high temperatures over 130C. Even so, it would be good to check the boards you plan to use this way to make sure they are rated for the kind of temperatures required.

We’ve seen lots of reflow heat sources. Halogen lights come to mind. Or, raid the toy closet and find an Easy Bake oven.

Continue reading “PCB Reflow With A PCB” →