3D Print Yourself These Mini Workshop Tools

Kitting out a full workshop can be expensive, but if you’re only working on small things, it can also be overkill. Indeed, if your machining tends towards the miniature, consider building yourself a series of tiny machines like [KendinYap] did. In the video below, you can see the miniature electric sander, table saw, drill press, and cut-off saw put through their paces.

Just because the machines are small, doesn’t mean they’re not useful. In fact, they’re kind of great for doing smaller jobs without destroying what you’re working on. The tiny belt sander in particular appeals in this case, but the same applies to the drill press as well. [KendinYap] also shows off a tiny table and circular saw. The machines are straightforward in their design, relying largely on 3D printed components. They’re all powered by basic DC brushed motors which are enough to get the job done on the small scale.

They look particularly good if tiny scale model-making is your passion.

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Two tools for placing magnets with ease, one for each polarity.

An Attractive Magnet Insertion Tool

Magnets are pretty nice little tools. [EmGi] has used them in many a cool 3D printed build with great success. But getting them where you want can be really tricky. More often than not, you end up with glue all over your fingers, or the magnets fly out of place, or they stick together when you don’t want them to.

Depositing an array of 64 magnets into a 3D print to stress test the magnet-depositing tool.Well, [EmGi] created a mighty fine magnet insertion tool that you can print for yourself. It’s finger-operated and uses a single embedded magnet to place magnets wherever they’re needed.

This thing went through several designs before [EmGi] ever printed it out. Originally, there were two magnets, but there was an issue where if the tool wasn’t lifted off perfectly, it would send the magnet flying.

But now it works great, and [EmGi] even deposited an array of 64 magnets without using glue to test it out before printing a second one to handle the other polarity. Check out the build/demo video after the break.

While you’re printing and placing magnets, why not make yourself a couple of magnetic switches? You can even make ’em for keyboards.

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Walking The Plank: Add-Ons For The Bus Pirate

The Bus Pirate multi-tool has held a place of honor in many a hardware hacker’s toolbox for years, and the latest generation of the gadget powered by the Raspberry Pi RP2040/RP2350 offers significantly enhanced capabilities over the original PIC versions. We took a look at the new Bus Pirate when it started shipping back in February, and while the firmware was still in the early stages back then, it was already clear that creator [Ian Lesnet] and his team had put together a compelling product.

Over the last several months, the Bus Pirate software has improved dramatically. New features have started showing off the hardware’s capabilities, and the user experience is far improved over where it was at release. Following the firmware development is a roller coaster ride, with [Ian] sometimes pushing out several updates a day. Luckily, like the Pi Pico itself, updating the new Bus Pirate only takes a second.

But as impressive and important as those software updates have been, that’s not what we’re talking about today. In this post, we’ll take a look at one of the most exciting aspects of the new Bus Pirate — the ability to easily develop add-on modules for it.

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Insides of a multimeter, improved with a custom backlight switch.

Backlight Switch For A Better Multimeter

Frustrated by his Aldi multimeter’s backlight turning off after just 15 seconds, [Steg Steg] took matters into his own hands. His solution? He added a manual toggle switch to control the backlight, allowing it to stay on as long as needed. He began by disassembling the multimeter—removing the outer bumper and a few screws—to access the backlight, labeled “BL.” He identified the voltage regulator outputting 2.8 V, desoldered the red wire, and extended it to install the switch.

On his first try, he successfully drilled a spot for the SPST switch. To fit the switch into the multimeter’s rubber bumper, he used a circular punch, although his second hole wasn’t as clean as the first. Despite this minor setback, the modification worked perfectly, giving him complete control over his multimeter’s backlight without the original 15-second timeout.

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Are You Using Your Calipers Wrong?

It used to be that calipers were not a common item to have in an electronics lab. However, smaller parts, the widespread use of 3D printers and machining tools, and — frankly — cheap imported calipers have made them as commonplace as an ordinary ruler in most shops. But are you using yours correctly? [James Gatlin] wasn’t and he wants to show you what he learned about using them correctly.

The video that you can see below covers digital and vernier calipers. You might think digital calipers are more accurate, in practice, they are surprisingly accurate, although the digital units are easier to read.

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Fighting The Scourge Of “Screwdriver Mange”

We’ve all got our favorite hand tools, and while the selection criteria are usually pretty subjective, it usually boils down to a combination of looks and feel. In our opinion, the king of both these categories when it comes to screwdrivers is those clear, hard acetate plastic handles, which are a joy to use — at least until the plastic starts to degrade and exude a characteristically funky aroma.

But perhaps we can change that if these experiments on screwdriver “mange” hold up. That’s [357magdad]’s unappealing but accurate description of the chemical changes that eventually occur in the strong, hard, crystal-clear handles of your favorite screwdrivers. The polymer used for these handles is cellulose acetate butyrate, or CAB, which is mostly the same cellulose acetate that replaced the more explode-y cellulose nitrate in things like pool balls and movie film, except with some of the acetate groups replaced with a little butyric acid. The polymer is fine at first, but add a little UV light and over time the outer layer of CAB decomposes into a white flaky cellulose residue while the butyric acid volatilizes, creating the characteristic odor of vomitus. Lovely.

In the video below, [357magdad] takes a look at different concoctions that all allegedly cure the mange. TL, DW; it was a dunk in household ammonia that performed the best, well ahead of other common agents like vinegar and bleach. The ammonia — or more precisely, ammonium hydroxide — works very quickly on the cellulose residue, dissolving it readily and leaving the handle mange-free and looking nearly new after some light scrubbing. None of the other agents came close, although acetone did manage to clear up the mange a bit, at the cost of softening the underlying CAB in a process that’s probably similar to acetone smoothing ABS prints.

As for the funky smell, well, the results were less encouraging. Nothing really got rid of the pukey smell, even a roll in baking soda. We suspect there won’t be much for that, since humans can detect it down to 10 parts per million. Consider it the price to pay for a nice-looking screwdriver that feels so good in your hand. Continue reading “Fighting The Scourge Of “Screwdriver Mange””

Handheld Oscilloscope Meter Reviewed

We live in a time where there’s virtually no excuse not to have some kind of oscilloscope. As [IMSAI Guy] shows in a recent video, for what you might expect to pay for a decent meter, you can now get one that includes a scope. There are several options out there but it is hard to know how much to spend to get the best possible product. The Zoyi ZT-702S that he looks at costs under $80. But is it worth it?

Scopes that connect to your PC are often very inexpensive. You can also find little toy scopes that use a microcontroller and a little LCD screen. Even though the specs on these are usually appalling, they will still let you visualize what’s happening in a circuit. Sure, you want an expensive bench scope with lots of channels sometimes, but often, you just need to see a signal in broad strokes. Having a scope and a meter together is very handy.

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