It’s A Plane… It’s A Train… Um… It’s Both?

September 1, 2022 by Al Williams 100 Comments

What kind of electric vehicle travels at 620 miles per hour (998 km/h)? According to Canadian and French company TransPot, their FluxJet will do it and they want to use it to virtually shrink the Great White North. An electric jet? Not exactly. The FluxJet is a magnetic levitation (maglev) train riding in a vacuum tube with contactless power delivery.

The company claims it can carry 54 passengers or 10 tons of cargo. You can see two videos about the concept below. Judging by the second video, the device might be controlled by a serial port — well, probably not, but we were still amused to see the directory of tty devices on the screen.

Pipe dream (no pun intended)? Maybe. But they did get $550 million in funding and a plan to build a line between Calgary and Edmonton that will take 45 minutes to traverse. Reports are that they did demonstrate a 1-ton 18-foot-long prototype, although we couldn’t find any actual video footage of that — just hints of it in the marketing videos.

Of course, this isn’t the first such system proposed as a “hyperloop” but they do seem to be building momentum financially. We aren’t clear what they are talking about with the “veillance flux,” but we also know that since they are a French-speaking organization, it may just be another way to say “sensors” because — we think — veillance is a French word that means watching. We also aren’t sure how a train in a vacuum has much in common with an airplane. Maglev isn’t new, either.

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Converting An Old ATV To Electric Drive

August 31, 2022 by Lewin Day 13 Comments

[RCLifeOn] happened upon an old petrol-powered ATV that had seen better days. He decided it was the perfect candidate for a conversion to electric drive.

First up, the chassis was stripped back and cleaned, before being given a fresh coat of paint. It then got fresh valve stems for the tires and was ready for its drivetrain conversion.

The motor of choice is a brushless type, rated for 42 kW at 120 V. [RCLifeOn] doesn’t have batteries capable of maxing out those specs, yet, but carried on with the build. The motor was mounted on the chassis, and a 3D printed hub was installed to get the sprocket on the end of the motor.

A stress test uphill killed the speed controller. This was not unexpected, as it was a cheap unit severely undersized for the application.

The first drive was rough and ready, as the speed controller wasn’t sensored, the gearing wasn’t quite right, and the chain wasn’t very tight. However, it did successfully make it around the grass, slowly. Further improvements then included a water cooling circuit for the speed controller and the addition of a battery compartment. That wasn’t enough to stop the speed controller bursting into flames during a difficult uphill climb, though.

Fundamentally, though, the project shows promise. Bigger batteries, a sensored speed controller, and appropriate gearing should make it a quick beast. 42 kW of power is a good amount for a light ATV, plus there’s the benefit of instant-on torque from an electric motor.

We’ve seen [RCLifeOn] tackle some high-powered electric builds before, like his impressive powered surfboard. With the right parts, we’re sure he’ll have this thing ripping about at pace before long!

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$800 Mountain Bike Seat Post Chopped In Two

August 29, 2022 by Bryan Cockfield 16 Comments

For those unfamiliar with the sport of mountain biking, it’s a wild hobby that is rife with hacking. It started in the early 70s when the first dedicated mountain bikers were hacking road bikes together to ride on trails to varying levels of success, but only in the last decade or so have there been a lot of electronics appearing in various bike parts that we can all tinker with as well. This video discusses some of the downsides with a very expensive electronic seat post on a mountain bike, and attempts to solve its shortcomings by cutting it in half.

This build involves a dropper seat post, which is an adjustable seat for mountain biking that functions like an office chair. By pushing a button on the handlebars, the seat post can be rapidly adjusted up or down on-the-fly. Normally these seat posts use a cable to actuate, but this expensive version is wireless. The only problem is the battery will occasionally fly off when hitting big jumps, so [Berm Peak Express] decided to cut the existing proprietary battery system out and create a new housing for it. The new housing has a wired extension for the battery in its new location under the seat instead of behind it, and this gives it the clearance it arguably should have had from the manufacturer.

While not the most involved project of all time, it does take a certain mentality to take a hacksaw to a bike part that costs more than a large percentage of bicycles. It’s a niche product to be sure, but it also shows that some of the biggest annoyances with proprietary parts are not too difficult to overcome. And, it is interesting to see the ways that some people are hacking bikes outside of admittedly clever ebike conversions.

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Giant 3D Printer Aims To Produce Life-Sized Boat

August 29, 2022 by Bryan Cockfield 13 Comments

As 3D printers become more ubiquitous, the number of custom designs and styles of printers has skyrocketed. From different printing materials and technologies to the movements of the printing head, we’ve seen all kinds of different takes on these tools. But one thing that has been largely limited to commercial and industrial use has been large print sizes — leaving consumer level prints to be split into several pieces to fit together later. Not so with this giant 3D printer from [Ivan], though.

The design goals for this build are to print an entire boat that [Ivan] can captain himself, and additionally an entire go kart chassis in a single piece. It’s part of a contest between him and another YouTuber and as far as we can tell he’s well on his way to completing the challenge. The printer will be able to churn through 4 kg of filament per day, and has a printable volume of 1000x1000x1420 millimeters, or just shy of 1.5 cubic meters.

While this video is just the first step of building the frame and the printer guides, we can’t wait to see the next steps in the process. It’s one of the largest 3D printers we’ve ever seen, at least outside of printers designed for building entire houses out of concrete.

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Skarper E-Bike Conversion Kit Simplifies Electrifying Your Bike

August 24, 2022 by Al Williams 65 Comments

If you’re a Hackaday reader, it’s a good bet you could figure out how to convert your bike to use an electric motor. But you might have more important things to do, so a start up company, Skarper, wants to help you with a conversion kit and the folks over at [autoevolution] took a closer look at how it works. The interesting part is that it transfers power from the motor to your wheels through a disc that substitutes for the bike’s disc brake. You can see a promotional video about the product from the company below.

Unlike some conversions, it looks like with this kit you can easily snap the assembly on the bike when you want it powered and take it off when you want it to function normally or if you want to take the electronic part inside with you.

The company claims that the 250-watt motor can to propel a bike to nearly 20 miles per hour. But we’re willing to bet you can’t go that fast and get the claimed 37-mile range. On the plus side, a 30-minute charge will net you another 12 miles and a full charge only takes 2.5 hours. The battery and motor weigh a bit more than 7 pounds. Obviously, you’ll need a bike that has disc brakes.

Cost? About $1,200, so it isn’t quite an impulse buy. Especially if you have the time and wherewithal to roll your own solution. For example, try a skateboard motor. Makes it easier, too, if you have a 3D printer.

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Knight Rider Keeps On Truckin’

August 21, 2022 by Adam Fabio 39 Comments

[AJ] and [Joe], collectively the [Knight Rider Historians] are bringing back one of the most iconic vehicles of the 1980’s. Everyone remembers KITT driving into the F.L.A.G. truck. Even the Mythbusters re-enacted the stunt back in 2007. The duo managed to track down the original tractor and trailer from the show for restoration, and part of that process means uncovering the Hollywood hacks used to make the car-driving-into-trailer stunt work.

Back in the ’80s when a movie or TV show wrapped up, the props were often re-used in other productions or sold off. The 1975 Dorsey trailer used on Knight Rider was eventually purchased, stripped down, and painted white. It spent the last 30 years serving as a racing trailer. Carrying cars, and tools, and serving as a mobile shop at the track.

Unsurprisingly, most of the custom parts from Knight Rider are gone – but some hints remain. Specifically, [KRH] are trying to figure out how the drive-up door operated. Originally they assumed it was a hydraulic ram system that pulled the cables. However, above a dropped ceiling they found a welded hard mount and a 24-foot rail running down the trailer roof.

They believe the hard mount was for a winch, and the rail was used as a cable guide for two winch cables. A set of pulleys just behind the door directed these cables down to the ramp itself.

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Coils In The Road Could Charge EVs While Driving

August 17, 2022 by Lewin Day 131 Comments

One of the primary issues with EVs is that you need to pull over and stop to get a charge. If there isn’t a high-speed DC charger available, this can mean waiting for hours while your battery tops up.

It’s been the major bugbear of electric vehicles since they started hitting the road in real numbers. However, a new wireless charging setup could allow you to juice up on the go.

Electric Highways

Over the years, many proposals have been made to power or charge electric vehicles as they drive down the road. Many are similar to the way we commonly charge phones these days, using inductive power transfer via magnetic coils. The theory is simple. Power is delivered to coils in the roadway, and then picked up via induction by a coil on the moving vehicle.

Taking these ideas from concept into reality is difficult, though. When it comes to charging an electric vehicle, huge power levels are required, in the range of tens to hundreds of kilowatts. And, while a phone can sit neatly on top of a charging pad, EVs typically require a fair bit of ground clearance for safely navigating the road. Plus, since cars move at quite a rapid pace, an inductive charging system that could handle this dynamic condition would require huge numbers of coils buried repeatedly into the road bed. Continue reading “Coils In The Road Could Charge EVs While Driving” →