$800 Mountain Bike Seat Post Chopped In Two

For those unfamiliar with the sport of mountain biking, it’s a wild hobby that is rife with hacking. It started in the early 70s when the first dedicated mountain bikers were hacking road bikes together to ride on trails to varying levels of success, but only in the last decade or so have there been a lot of electronics appearing in various bike parts that we can all tinker with as well. This video discusses some of the downsides with a very expensive electronic seat post on a mountain bike, and attempts to solve its shortcomings by cutting it in half.

This build involves a dropper seat post, which is an adjustable seat for mountain biking that functions like an office chair. By pushing a button on the handlebars, the seat post can be rapidly adjusted up or down on-the-fly. Normally these seat posts use a cable to actuate, but this expensive version is wireless. The only problem is the battery will occasionally fly off when hitting big jumps, so [Berm Peak Express] decided to cut the existing proprietary battery system out and create a new housing for it. The new housing has a wired extension for the battery in its new location under the seat instead of behind it, and this gives it the clearance it arguably should have had from the manufacturer.

While not the most involved project of all time, it does take a certain mentality to take a hacksaw to a bike part that costs more than a large percentage of bicycles. It’s a niche product to be sure, but it also shows that some of the biggest annoyances with proprietary parts are not too difficult to overcome. And, it is interesting to see the ways that some people are hacking bikes outside of admittedly clever ebike conversions.

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Giant 3D Printer Aims To Produce Life-Sized Boat

As 3D printers become more ubiquitous, the number of custom designs and styles of printers has skyrocketed. From different printing materials and technologies to the movements of the printing head, we’ve seen all kinds of different takes on these tools. But one thing that has been largely limited to commercial and industrial use has been large print sizes —  leaving consumer level prints to be split into several pieces to fit together later. Not so with this giant 3D printer from [Ivan], though.

The design goals for this build are to print an entire boat that [Ivan] can captain himself, and additionally an entire go kart chassis in a single piece. It’s part of a contest between him and another YouTuber and as far as we can tell he’s well on his way to completing the challenge. The printer will be able to churn through 4 kg of filament per day, and has a printable volume of 1000x1000x1420 millimeters, or just shy of 1.5 cubic meters.

While this video is just the first step of building the frame and the printer guides, we can’t wait to see the next steps in the process. It’s one of the largest 3D printers we’ve ever seen, at least outside of printers designed for building entire houses out of concrete.

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Skarper E-Bike Conversion Kit Simplifies Electrifying Your Bike

If you’re a Hackaday reader, it’s a good bet you could figure out how to convert your bike to use an electric motor. But you might have more important things to do, so a start up company, Skarper, wants to help you with a conversion kit and the folks over at [autoevolution] took a closer look at how it works. The interesting part is that it transfers power from the motor to your wheels through a disc that substitutes for the bike’s disc brake. You can see a promotional video about the product from the company below.

Unlike some conversions, it looks like with this kit you can easily snap the assembly on the bike when you want it powered and take it off when you want it to function normally or if you want to take the electronic part inside with you.

The company claims that the 250-watt motor can to propel a bike to nearly 20 miles per hour. But we’re willing to bet you can’t go that fast and get the claimed 37-mile range. On the plus side, a 30-minute charge will net you another 12 miles and a full charge only takes 2.5 hours. The battery and motor weigh a bit more than 7 pounds. Obviously, you’ll need a bike that has disc brakes.

Cost? About $1,200, so it isn’t quite an impulse buy. Especially if you have the time and wherewithal to roll your own solution. For example, try a skateboard motor. Makes it easier, too, if you have a 3D printer.

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Knight Rider Keeps On Truckin’

[AJ] and [Joe], collectively the [Knight Rider Historians] are bringing back one of the most iconic vehicles of the 1980’s. Everyone remembers KITT driving into the F.L.A.G. truck. Even the Mythbusters re-enacted the stunt back in 2007. The duo managed to track down the original tractor and trailer from the show for restoration, and part of that process means uncovering the Hollywood hacks used to make the car-driving-into-trailer stunt work.

Back in the ’80s when a movie or TV show wrapped up, the props were often re-used in other productions or sold off. The 1975 Dorsey trailer used on Knight Rider was eventually purchased, stripped down, and painted white. It spent the last 30 years serving as a racing trailer. Carrying cars, and tools, and serving as a mobile shop at the track.

Unsurprisingly, most of the custom parts from Knight Rider are gone – but some hints remain. Specifically, [KRH] are trying to figure out how the drive-up door operated. Originally they assumed it was a hydraulic ram system that pulled the cables. However, above a dropped ceiling they found a welded hard mount and a 24-foot rail running down the trailer roof.

They believe the hard mount was for a winch, and the rail was used as a cable guide for two winch cables.  A set of pulleys just behind the door directed these cables down to the ramp itself.

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Coils In The Road Could Charge EVs While Driving

One of the primary issues with EVs is that you need to pull over and stop to get a charge. If there isn’t a high-speed DC charger available, this can mean waiting for hours while your battery tops up.

It’s been the major bugbear of electric vehicles since they started hitting the road in real numbers. However, a new wireless charging setup could allow you to juice up on the go.

Electric Highways

Over the years, many proposals have been made to power or charge electric vehicles as they drive down the road. Many are similar to the way we commonly charge phones these days, using inductive power transfer via magnetic coils. The theory is simple. Power is delivered to coils in the roadway, and then picked up via induction by a coil on the moving vehicle.

Taking these ideas from concept into reality is difficult, though. When it comes to charging an electric vehicle, huge power levels are required, in the range of tens to hundreds of kilowatts. And, while a phone can sit neatly on top of a charging pad, EVs typically require a fair bit of ground clearance for safely navigating the road. Plus, since cars move at quite a rapid pace, an inductive charging system that could handle this dynamic condition would require huge numbers of coils buried repeatedly into the road bed. Continue reading “Coils In The Road Could Charge EVs While Driving”

Revamping The Camping Trailer With More Power

Pulling a trailer behind your bike has an aspect of freedom and exploration to it. However, the reality is that pulling a large, heavy box behind your bike is incredibly draining physically. So [Drew] returned to the drawing board for his bike camper and added a motor, making some tweaks along the way.

We covered his first attempt at a bike trailer; this update encompasses everything he mentioned as future improvements. First, he strengthened the axle, and the trailer mount bolted straight into the chainstay arm for added strength. Then he built a custom battery pack out of 18650 cells clocked in at just under 3kw. Next, he installed a hub motor kit into the bike’s back wheel. Finally, a flexible 100W PV solar panel was added to the roof and routed to a small battery bank inside that provides USB and a few AC outlets for laptops and phones while camping. [Drew] does note that he could charge the big e-bike battery with the smaller bank, but since the e-bike battery is much larger than the small one, it would take a few cycles.

[Drew] takes a journey to a music festival and is happy to report better stability and the battery having fantastic range even without him pedaling. We love seeing a good project revisited, and we hope [Drew] gets some good use out of his camper. Video after the break.

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Mahmut's kid in a helmet, riding the go-kart outside on pavement

Hoverboard Go-Kart Build Is A Delight To Watch

Hoverboards have been an indispensable material for hackers building their own vehicles in the last few years. [Mahmut Demir] shows how he’s built a hoverboard-powered go-kart for his son. Unable to hack the board’s firmware, he instead set out to reuse the hoverboard without any disassembly, integrating it into the go-kart’s frame as-is. This build is completely mechanical, distinguished in its simplicity – and the accompanying six minute video shows it all.

This go-kart’s frame is wood and quite well-built, with the kind of personal touch that one would expect from a father-son gift. Building the vehicle’s nose out of a trashcan gave us a chuckle and earned bonus points for frugality, and the smiley face-shaped wheel is a lovely detail. As for the ‘hoverboard reuse’ part, the board is pivoted backward and forward, just as it normally would be. Rather than feet, the kart uses a lever that’s driven with two pedals through a pulley-string arrangement, giving granular speed control and the ability to reverse. It’s a clever system, in fact we don’t know if we could’ve done it better. You can see [Mahmut]’s son wandering in the background as [Mahmut] goes through the assembly steps — no doubt, having fun doing his own part in the build process.

[Mahmut] tells us he’s also added a remote off switch as a safety feature, and we appreciate that. We’ve seen hoverboards in go-kart builds before, as well as rovers, e-bikes, robot vehicles, and even mobility platforms. Truly, the hoverboard is a unicorn of hacker transportation helpers.
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