From Car To Device: How Software Is Changing Vehicle Ownership

May 2, 2022 by Jenny List 48 Comments

For much of the last century, the ownership, loving care, and maintenance of an aged and decrepit automobile has been a rite of passage among the mechanically inclined. Sure, the battle against rust and worn-out parts may eventually be lost, but through that bond between hacker and machine are the formative experiences of motoring forged. In middle-age we wouldn’t think of setting off across the continent on a wing and a prayer in a decades-old vehicle, but somehow in our twenties we managed it. The Drive have a piece that explores how technological shifts in motor vehicle design are changing our relationship with cars such that what we’ve just described may become a thing of the past. Titled “The Era of ‘the Car You Own Forever’ Is Coming to an End“, it’s well worth a read.

At the crux of their argument is that carmakers are moving from a model in which they produce motor vehicles that are simply machines, into one where the vehicles are more like receptacles for their software. In much the same way as a smartphone is obsolete not necessarily through its hardware becoming useless but through its software becoming unmaintained, so will the cars of the future. Behind this is a commercial shift as the manufacturers chase profits and shareholder valuations, and a legal change in the relationship between customer and manufacturer that moves from ownership of a machine into being subject to the terms of a software license.

This last should be particularly concerning to all of us, after all if we’re expected to pay tens of thousands of dollars for a car it’s not unreasonable to expect that it will continue to serve us at our convenience rather than at that of its manufacturer.

If you’re a long-time Hackaday reader, you may remember that we’ve touched on this topic before.

Header image: Carolyn Williams, CC BY 2.0.

Motorcycle Voltage Regulator Uses MOSFETs

April 29, 2022 by Bryan Cockfield 34 Comments

For how common motorcycles are, the designs and parts used in them tend to vary much more wildly than in cars and trucks. Sometimes this is to the rider’s advantage, like Honda experimenting with airbags or automatic transmissions. Sometimes it’s a little more questionable, like certain American brands holding on to pushrod engine designs from the ’40s. And sometimes it’s just annoying, like the use of cheap voltage regulators that fail often and perform poorly. [fvfilippetti] was tired of dealing with this on his motorcycle, so he built a custom voltage regulator using MOSFETs instead.

Unlike a modern car alternator, which can generate usable voltage even at idle, smaller or older motorcycle alternators often can’t. Instead they rely on a simpler but less reliable regulator that is typically no more than a series of diodes, but which can only deliver energy to the electrical system while the motor is running at higher speeds. Hoping to improve on this design, [fvfilippetti] designed a switched regulator from scratch out of MOSFETs with some interesting design considerations. It is capable of taking an input voltage between 20V and 250V, and improves the ability of the motorcycle to use modern, higher-power lights and to charge devices like phones as well.

In the video below, an LED was added in the circuit to give a visual indication that the regulator is operating properly. It’s certainly a welcome build for anyone who has ever dealt with rectifier- or diode-style regulators on older bikes before. Vehicle alternators are interesting beasts in their own right, too, and they can be used for much more than running your motorcycle’s electrical system.

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ITman496 in his ATV, using the trashcan lifter to lift a trashcan up in the air. The lifter is a contraption mounted to the front of his ATV, welded together with square tubing

Equipping An ATV With A Trashcan Lifter

April 29, 2022 by Arya Voronova 6 Comments

[ITman496] is one of us hackers working his way around health problems, in his case, a back injury. He is eager to solve various difficulties he has to deal with, and in case of the video he made, it was about moving a large trashcan through ice-covered roads on his property. Not willing to risk his health any further and dissatisfied with the flimsy solutions for sale requiring him to do the heavy lifting, still, he designed and built a winch-powered trashcan lifter mechanism – not entirely unlike a forklift. He mounted it to his ATV, tested it, improved upon it, filming his progress along the way – and then made a video detailing the entire build for us!

Having sketched the concept on his phone, he modeled and tested it in SketchUp, then cut and welded the parts, describing a welding alignment trick along the way – using 3D-printed joints to hold the two parts-to-be-welded together for tack welds, ensuring nigh-perfect alignment. Initial testing was a success! From there, he describes a good few surprising but in retrospect expected ease-of-use improvements that didn’t crop up during simulations, like adding chamfers to the scoop, so that he doesn’t have to angle his ATV super precisely to pick the trashcan up. In the end, having used it for about a month now, he tells us it’s been working extremely well for his purposes!

Not all such garbage cans need to be taken out, thankfully – some of them go voluntarily, and you can even get smaller ones that catch stuff you throw from across the room. We’ve covered the adventures of [ITman496] before, learning lessons from a failed robot build in 2016., and adopting an ultralight plane in 2018!

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The dash of Xiaomi Mi 1S scooter, with the top panel taken off and an USB-UART adapter connected to the dashboard, sniffing the firmware update process

Xiaomi Cryptographically Signs Scooter Firmware – What’s Next?

April 24, 2022 by Arya Voronova 33 Comments

[Daljeet Nandha] from [RoboCoffee] writes to us, sharing his research on cryptographic signature-based firmware authenticity checks recently added to the Xiaomi Mi scooter firmware. Those scooters use an OTA firmware update mechanism over BLE, so you can update your scooter using nothing but a smartphone app – great because you can easily get all the good new features, but suboptimal because you can easily get all the bad new features. As an owner of a Mi 1S scooter but a hacker first and foremost, [Daljeet] set up a HTTPS proxy and captured the firmware files that the app downloaded from Xiaomi servers, dug into them, and summarized what he found.

Scooter app firmware update dialog, saying "New firmware update available. Update now?" — Confirming this update will indefinitely lock you out of any third-party OTA updates

Unlike many of the security measures we’ve seen lacking-by-design, this one secures the OTA firmware updates with what we would consider the industry standard – SHA256 hash with elliptic cryptography-backed signing. As soon as the first firmware version implementing signature checks is flashed into your scooter, it won’t accept anything except further firmware binaries that come with Xiaomi’s digital signature. Unless a flaw is found in the signature checking implementation, the “flash a custom firmware with a smartphone app” route no longer seems to be a viable pathway for modding your scooter in ways Xiaomi doesn’t approve of.

Having disassembled the code currently available, [Daljeet] tells us about all of this – and more. In his extensive writeup, he shares scripts he used on his exploration journey, so that any sufficiently motivated hacker can follow in his footsteps, and we highly recommend you take a look at everything he’s shared. He also gives further insights, explaining some constraints of the OTA update process and pointing out a few security-related assumptions made by Xiaomi, worth checking for bypassing the security implemented. Then, he points out the firmware filenames hinting that, in the future, the ESC (Electronic Speed Control, responsible for driving the motors) board firmware might be encrypted with the same kind of elliptic curve cryptography, and finds a few update hooks in the decompiled code that could enable exactly that in future firmware releases.

One could argue that these scooters are typically modified to remove speed limits, installed there because of legal limitations in a variety of countries. However, the legal speed limits are more nuanced than a hard upper boundary, and if the hardware is capable of doing 35km/h, you shouldn’t be at mercy of Xiaomi to be able to use your scooter to its full extent where considerate. It would be fair to assert, however, that Xiaomi did this because they don’t want to have their reputation be anywhere near “maker of scooters that people can modify to break laws with”, and therefore we can’t expect them to be forthcoming.

Furthermore, of course, this heavily limits reuse and meaningful modification of the hardware we own. If you want to bring a retired pay-to-ride scooter back to usefulness, add Bluetooth, or even rebuild the scooter from the ground up, you should be able to do that. So, how do we go around such restrictions? Taking the lid off and figuring out a way to reflash the firmware through SWD using something like a Pi Pico, perhaps? We can’t wait to see what hackers figure out.

Riding Mower CVT Upgrade Really Gets Things Moving

April 23, 2022 by Tom Nardi 7 Comments

As we’ve learned from past experience, videos from [HowToLou] tend to be a bit controversial. His unique style of expedient engineering isn’t everyone’s cup of tea, especially when it’s combined with a devil-may-care attitude towards safety. On the other hand, there’s no arguing that his methods get results. His video on converting an 18 HP riding mower into something akin to a go-kart is a perfect example.

The first phase of the project involves removing all the hardware related to mowing, as obviously you won’t be cutting any grass while pushing speeds of 48 kph (30 mph). This both saves weight, and removes a lot of mechanical complication that would be in the way of further modification. That said, it also leaves the mower immobile, as there’s no longer be any connection between the engine and transaxle.

The new drivetrain features some beefy bracing.

In its place, [HowToLou] installs an off-the-shelf torque converter kit that uses a continuously variable transmission (CVT) clutch. As he quickly demos, the CVT technology allows the gear ratio to automatically adapt to the engine RPM thanks to pulleys that change their size depending on how fast they’re spinning. It’s a big improvement over the system he originally yanked out, though as you might expect, fitting it into the mower required some custom work. The final step was to pull the old pulley off of the transaxle and replace it with one that’s less than half the original size.

Wearing his protective flip-flops, [HowToLou] hops on the souped-up mower and is nearly thrown off the back of it as soon as he steps on the gas. Clearly the modifications were a success, and the video ends with some open road testing — presumably he’s riding off to the store to go buy a helmet.

We actually missed this video when it first made the rounds, but it has since picked up steam and is pulling in some impressive numbers. [HowToLou] tells us he thinks it’s due to the fact that a lot of people are upgrading to more modern zero-turn mowers, meaning there’s a surplus of these second-hand mini tractors on the market. Whatever the reason, we’re happy to see this backyard engineer get some mainstream success; his methods might not always be by the book, but they’re always entertaining.

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Hoverbike Turns Hoverboard Into Ebike

April 21, 2022 by Bryan Cockfield 1 Comment

Hoverboards were a popular trend with the youths and in-crowd a few years ago, and now that the fad has largely died out there are plenty of them sitting unused in closets and basements around the world. That only means opportunities to put the parts from these unique transportation devices into other builds. A more practical method of transportation is a bicycle, and this build scavenges most of the parts from a hoverboard to turn a regular bicycle into a zippy ebike.

This bike build starts with a mountain bike frame and the parts from the hoverboard are added to it piece by piece. The two motors are mounted to the frame and drive the front chain ring of the bike, allowing it to still take advantage of the bike’s geared drivetrain. Battery packs from two hoverboards were combined into a single battery which give the bike a modest 6-10 km of range depending on use. But the real gem of this build is taking the gyroscopic controller board from the hoverboards and converting it, with the help of an Arduino Due, to an ebike controller.

Eventually a battery pack will be added to give the bike a more comfortable range, but for now we appreciate the ingenuity that it took to adapt the controller from the hoverboard into an ebike controller complete with throttle and pedal assist. For other household objects turned into ebikes, be sure to check out one of our favorites based on a washing machine motor: the Spin Cycle.

Does Your Programmer Know How Fast You Were Going?

April 13, 2022 by Al Williams 83 Comments

News reports were everywhere that an autonomous taxi operated by a company called Cruise was driving through San Francisco with no headlights. The local constabulary tried to stop the vehicle and were a bit thrown that there was no driver. Then the car moved beyond an intersection and pulled over, further bemusing the officers.

The company says the headlights were due to human error and that the car had stopped at a light and then moved to a safe stop by design. This leads to the question of how people including police officers will interact with robot vehicles.

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