Down The Fabrication Rabbit Hole To Build A Recumbent Bike

July 14, 2021 by Mike Szczys 13 Comments

‘Tis the time of the year to find as many reasons as possible to shut off the smartphone and get yourself outside. [Rich Olson’s] newest excuse is a recumbent bicycle he built from at least three donor bikes. Of course we’ve seen any number of bike mods over the years (the tall bikes that integrate a ladder to climb up to the saddle have always held a special place in our hearts), but [Rich] left us a nice trail of bread crumbs on how to get into this yourself without breaking the bank.

He worked from a set of open source plans, with additional instructions laid out by [Brian in Ohio] in a bicycle hacking series on the Hacker Public Radio podcast. We learn in the first installment that you can get your hands on a torch that uses oxygen and MAP gas to braze the pipe joints — a quick Duck Duck Go search turns up kits that have the torch and both gases for about eighty bucks. Ask around your neighbourhood and you’re likely to find some bike frames from the disused and broken cycles lurking in dark garage corners. That first podcast page even has images that show you how to lay out fishmouth cuts where the tubes will meet.

But what really grabbed our attention is the tube bending for the recumbent seat. This is a speciality part that you’re not going to be able to salvage from traditional bikes. [Rich’s] project shows off this image of a bend template and the two main rails he used from the seat; but how did he make those bends? The third episode of [Brian in Ohio’s] series covers the one simple trick that electricians don’t want you to know. Those rails are made out of electrical conduit and you can easily buy/rent/borrow a commonplace conduit bending tool which has the handy advantage of including angle guides.

You’ll find [Rich’s] video after the break which begins with a slideshow and ends with a demo ride. That lets us see the lacing on the back side of the seat fabric that keeps it taught, yet comfy in a way a standard bike saddle just can’t be.

If this still hasn’t convinced you to pick up a torch, you can also build a recumbent with a wooden frame.

Continue reading “Down The Fabrication Rabbit Hole To Build A Recumbent Bike” →

Human-Following Utility Trailer

July 12, 2021 by Chris Lott 27 Comments

[Théo Gautier] thought that a human-following utility trailer would be helpful for people working on farms. He didn’t just think about it, however, he designed and built it as a final project at the Agrilab FabAcademy at the University UniLasalle Polytechnique in northern France. He took the idea from concept to fruition in six weeks.

His build log documents the project very well, and takes you through his design choices and their implementation. The brains of the cart are a SAMD21E board that he made himself, and its sensory perception of the world is provided by HC-SR04 ultrasonic sensors and a PixyCam 2. Locomotion is provided by four each 100W DC motor / gearbox assemblies. He’s put a lot of effort into the construction process and posted a lot of photos of the intermediate steps. One piece of advice that caught our eye was to measure the diagonals of your frame repeatedly when welding it together — things can and do shift around. If you don’t, you may have to rectify the mistake like [Théo] did, with a big hammer.

Continue reading “Human-Following Utility Trailer” →

Wing Can Expand To Fly Really Slow For Short Take-Off And Landing

July 10, 2021 by Danie Conradie 56 Comments

[Mike Patey] had made a name for himself by building high-performance experimental aircraft. In his latest project, he added a transforming wing that can extend its chord by up to 16 inches for low speed and high angle of attack performance.

The aircraft in question, a bush plane named Scrappy, has been attracting attention long before [Mike] even started building the wings. Designed for extremely short take-off and landing (STOL) performance, only some sections of the fuselage frame remain from the original Carbon Cub kit. The wings are custom designed and feature double slats on the leading edge, combined with large flaps and drooping ailerons on the trailing edge. The slats form an almost seamless part of the wing for normal flying, but can expand using a series of linkages integrated into each precision machine wing rib. Making extensive use of CFD simulations, the slats were designed to keep the center-of-lift close to the center of the wing, even with 50 degrees of flaps. Without the slats, the pilot would need to use almost all the elevator authority to counteract the flaps and keep the aircraft’s nose up.

Leading-edge slats have been around since before WW2, but you don’t see them used in pairs like this. Aircraft like Scrappy will never be commercially viable, but innovation by people like [Mike] drives aviation forward. [Mike]’s previous project plane, Draco, was a large turboprop bush plane built around a PZL-104 Wilga. Sadly it was destroyed during an ill-considered take-off in 2019, but [Mike] is already planning its successor, Draco-X. Continue reading “Wing Can Expand To Fly Really Slow For Short Take-Off And Landing” →

Could Airships Make A Comeback With New Hybrid Designs?

July 1, 2021 by Lewin Day 101 Comments

Airships. Slow, difficult to land, and highly flammable when they’re full of hydrogen. These days, they’re considered more of a historical curiosity rather than a useful method of transport.

Hybrid Air Vehicles are a UK-based startup working to create a modern take on the airship concept. The goal is to create cleaner air transport for short-hop routes, while also solving many of the issues with the airship concept with a drastic redesign from the ground up. Their vehicle that will do all this goes by the name of Airlander 10. But is it enough to bring airships back to the skies?

A Hybrid Technology

Airlander 10 seen taking off during its first flight.

The Airlander 10 is not a lighter-than-air craft like traditional airships. Instead, the vehicle uses the buoyancy from its helium envelope to create only 60-80% of its lift. The rest of the left is generated aerodynamically by air passing over the eliptical shape of the airship’s body. This lift can also be further augmented by two diesel-powered ducted fans on the sides of the airship, which can pivot to assist with takeoff and landing. Two further fixed ducted fans on the rear provide the primary propulsion for the craft.

The hybrid approach brings several benefits over the traditional airship model. Chief among them is that as the Airlander 10 is heavier than air, it need not vent helium throughout flight to avoid becoming positively buoyant as fuel burns off, nor does it need to vent helium to land. However, it still maintains the capability to loiter for incredibly long periods in the sky as it needs to burn very little fuel to stay aloft. Reportedly, it is capable of five days when manned, and even longer durations if operated in an unmanned configuration. Using helium for lift instead of solely relying on engine thrust and wings means that it is much more fuel efficient than traditional fixed-wing airliners. The company’s own estimates suggest the Airlander 10 could slash emissions on short-haul air routes by up to 90%. The gentle take-off and landing characteristics also mean the vehicle doesn’t require traditional airport facilities, making it possible to operate more easily in remote areas, on grass, sand, or even water. Continue reading “Could Airships Make A Comeback With New Hybrid Designs?” →

Fat Tire Bike Turned Hubless

June 24, 2021 by Danie Conradie 45 Comments

Bicycle wheels have looked pretty much the same for over a century, and for very good reason: It works. [The Q] decided to ignore reason for a bit and focus on looks, so he built a fat tire bike without any hubs or spokes.

To make this work, he fabricated two sets of ring shaped “hubs” about the size of the rims, with a series of ball bearings around the circumference for the rims to roll around. The original forks were cut short and welded to a set of brackets that bolt to new hubs. This further complicates the back end as there’s nowhere to attach the sprocket cassette. The original rear hub, cassette and disc brake was moved to the inside of the frame. This drives the rear wheel using a second chain attached to a large ring sprocket mounted directly on the rim. The front brake was simply eliminated.

While this new design won’t be taking on existing bicycles, we doubt practicality was a priority in the build. It’s definitely a head turner, and we can’t help but see an opportunity to go even further and build a TRON bicycle.

Just recently, [The Q] turned another fat tire bike into an all-wheel-drive extreme off-roader. For another pedal-powered head turner, check out the strandbeest bicycle.

Roller Skating, Wile E. Coyote-Style

June 13, 2021 by Kristina Panos 36 Comments

They say you learn something new every day, and they’re usually right about that. Today’s tidbit is that just anybody (including [Ian Charnas]) can exchange money for jet engines, no questions asked. Scary, huh? So once [Ian] secured the cutest little engine, he took a poll regarding possible uses for it. Jetpack rollerskating won, that’s obvious enough. So let’s get into those details.

[Ian] procured this particular jet engine from an outfit called CRX Turbines. It tops out at 98,000 RPM and 30 kg (66 lbs.) of thrust. Essentially, he is pulsing the engine’s ECU with PWM from an Adafruit RadioFruit and controlling it with a pair of stripped drills that are just being used for their convenient grips and switches. One is wired as a dead man’s switch, and the other controls the throttle signal.

In order to run the thing and test the thrust a bit before strapping it on his back, [Ian] went about this the smart way and welded together a sliding stand. And he didn’t use just any old Jansport backpack, he welded together a frame and roll cage for the engine and attached it to a full-body harness. There’s also a heat shield to keep his backside from catching fire.

At first he tested the jet pack with shoes instead of skates to make sure it was going to behave as he predicted. Then it was time to bust out the roller skates. [Ian] achieved a top speed of 17 MPH before losing his balance, but he knew it could go faster, so he invited some roller derby skaters to try it out. One of them went over 30 MPH! Be sure to check it out in the build and demo video after the break.

If you’re at all familiar with [Ian]’s videos, you know that he usually raffles off the build and gives the money to charity. Well, not this time! That wouldn’t be prudent. Instead, he’s going to choose the best suggestion for what to attach it to, build it, and raffle that off. Hopefully, he stays away from airports with that thing on his back.

Continue reading “Roller Skating, Wile E. Coyote-Style” →

A Self-Driving Bicycle Is Something To Marvel At

June 10, 2021 by Lewin Day 44 Comments

One of the most annoying things about bicycles is that they don’t stay up on their own, especially when they’re stationary. That’s why they come with stands, after all. That said, if you had plenty of advanced electronic and mechanical equipment fitted to one, you could do something about that, and that’s just what [稚晖君] did.

The video of the project comes without subtitles or any translation, but the gist of it is this. A reaction wheel is fitted to the seat tube, along with a motor which can turn the handlebars via a linkage attached to the head stem. There’s also a motor to drive the bicycle forward via a friction drive to the rear wheel. Combine these with an inertial measurement unit and suitable control system, and you have a bike that can balance while standing perfectly still.

The performance of the system is impressive, and is even able to hold the bike perfectly upright while balanced on a fence rail. Thanks to an onboard camera and LIDAR system, the bike can also drive itself around with no rider on board, which is quite a spooky image. Find a way to do the same while hiding the extra mechanics and you’d have one hell of a Halloween display.

Similar projects have been attempted in the past; we featured a self-balancing bike built as a university project back in the distant past of 2012. Video after the break.

Continue reading “A Self-Driving Bicycle Is Something To Marvel At” →