VR is going to be the next big thing in five to seven years, and with that comes the problem of what the controllers will look like. The Vive and PS Move are probably close to what the first successful consumer VR setup will look like, but there’s plenty of room for experimentation. [ShinyQuagsire] decided to experiment with VR, IMUs, and computer vision and managed to make a VR controller from the ground up.

The design of [Quagsire]’s VR controller is very similar to the PS Move controller: there’s a glowy ball on top of a Wii-nunchuckish controller. There’s a good reason for this design: a sphere projected onto a 2D surface is always a circle. By illuminating a sphere with an IR LED, [Quagsire] can get an OpenCV script to hone in on the controller.

One thing that was particularly hard for [Quagsire] was building the 3D printed controllers. The first hardware revision wasn’t designed for manufacturing on a 3D printer — there were curves everywhere and very few flat areas for bed adhesion. The second hardware revision corrected these problems, but there’s a world of difference between designing a 3D printable part and being able to calibrate and tune a 3D printer. In the end, [Quagsire] sent the files off to 3DHubs to put that whole ordeal behind him.

With the case printed, [Quagsire] filled it with IMU breakouts, buttons, and a tiny joystick. The brains of the controller is a Teensy 3.2 that has plenty of examples of how to transmit gyro data and button presses over serial. With that done, the only thing left to do was to tie everything together.

The controller worked, and [Quagsire] learned a lot in the process. Making VR controllers is hard, even though a lot of the project isn’t the optimal way of doing things. For the next iteration of this project, [Quagsire] might look at wireless, but for now the entire project is up on Github for everyone to take a look at.