Autopsy Of A First-Generation RX7 Mazda Rotary Car Engine

November 8, 2025 by Maya Posch 3 Comments

The eccentric shaft and rotor of the Mazda 12A rotary engine. (Credit: Baked Beans Garage, YouTube)

In theory, Wankel-style rotary internal combustion engines have many advantages: they ditch the cumbersome crankcase and piston design, replacing it with a simple, single-chamber design and a thick, plectrum-shaped chunk of metal that spins around inside that chamber to create virtual combustion chambers. This saves weight and maximizes performance-to-weight. Unfortunately, these types of engines are also known for burning a lot of oil and endless seal troubles, especially with early rotary Mazda engines that easily died.

Yet even 1980 versions were not without issues, a case in point is the Mazda 1st gen RX7 with a 12A rotary engine that the [Baked Beans Garage] over at YouTube got their paws on. Starting with unsuccessful attempts to make the car start, the next step was to roll the car into the ~~morgue~~ garage for a full teardown of the clearly deceased engine.

About 35 minutes into the video, we get to the teardown of the engine, with its parts contrasted with those of a newer revision rotary engines alongside illustrations of their functioning, making it as much an autopsy as a detailed introduction to these rotary engines. Technically, they also aren’t the original DKM-style Wankel engines, but a KKM-style engine, as designed by [Hanns-Dieter Paschke]. [Wankel] didn’t like the eccentric KKM design, as he thought it’d put too much stress on the apex seals, but ultimately the more economical KKM design was further developed.

During the autopsy of the 12A revision Mazda engine, it becomes clear that it was likely overheating that killed the engine over the course of years of abuse, along with ‘chatter’ marks of the apex seals destroying the inner chrome coating. This would have compromised compression and with it any chance of the engine running, not unlike a piston engine with badly scored cylinder walls after ingesting some metal chunks.

While the Mazda 12B and subsequent designs addressed many of the issues with the early rotary engines, its use was limited to some sports models, ending in 2012 with the RX-8. The currently produced Mazda MX-30 does use a rotary engine again in its plug-in hybrid version, but it’s only as a range extender engine that drives a generator. Looking at the internals of those Mazda rotary engines, it’s easy to see how complex they are to keep running, but you cannot help but feel a little bit of sadness that these small-but-powerful engines didn’t make much more of a splash.

Continue reading “Autopsy Of A First-Generation RX7 Mazda Rotary Car Engine” →

The Headache Of Fake 74LS Logic Chips

November 4, 2025 by Maya Posch 21 Comments

When you go on your favorite cheap online shopping platform and order a batch of 74LS logic ICs, what do you get? Most likely relabeled 74HC ICs, if the results of an AliExpress order by [More Fun Fixing It] on YouTube are anything to judge by. Despite the claims made by the somewhat suspect markings on the ICs, even the cheap component tester used immediately identified them as 74HC parts.

Why is this a problem, you might ask? Simply put, 74LS are Low-power Schottky chips using TTL logic levels, whereas 74HC are High-Speed CMOS, using CMOS logic levels. If these faked chips had used 74HCT, they would have been compatible with TTL logic levels, but with the TTL vs CMOS levels mismatch of 74HC, you are asking for trouble.

CMOS typically requires that high levels are at least 70% of Vcc, and low to be at most 30% of Vcc, whereas TTL high level is somewhere above 2.0V. 74HC also cannot drive its outputs as strongly as 74LS, which opens another can of potential issues. Meanwhile HCT can be substituted for LS, but with the same lower drive current, which may or may not be an issue.

Interestingly, when the AliExpress seller was contacted with these findings, a refund was issued practically immediately. This makes one wonder why exactly faked 74LS ICs are even being sold, when they’d most likely be stuffed into old home computers by presumably hardware enthusiasts with a modicum of skill and knowledge.

Continue reading “The Headache Of Fake 74LS Logic Chips” →

2025 Component Abuse Challenge: Weigh With A TL074

November 4, 2025 by Jenny List 18 Comments

The late and lamented [Bob Pease] was one of a select band of engineers, each of whose authority in the field of analogue integrated circuit design was at the peak of the art. So when he remarks on something in his books, it’s worth taking notice. It was just such an observation that caught the eye of [Trashtronic]; that the pressure on a precision op-amp from curing resin could be enough to change the device’s offset voltage. Could this property be used for something? The op-amp as a load cell was born!

The result is something of an op-amp torture device, resembling a small weighing machine with a couple of DIP-8 packages bearing the load. Surprisingly modest weights will change the offset voltage, though it was found that the value will drift over time.

This is clearly an experimental project and not a practical load cell, but it captures the essence of the 2025 Component Abuse Challenge of which it forms a part. Finding completely unexpected properties of components doesn’t always have to lead to useful results, and we’re glad someone had done this one just to find out whether or not it works. You still just about have time for an entry yourself if you fancy giving it a go.

Restoring The E&L MMD-1 Mini-Micro Designer Single-Board Computer From 1977

October 29, 2025 by John Elliot V 11 Comments

Over on YouTube [CuriousMarc] and [TubeTimeUS] team up for a multi-part series E&L MMD-1 Mini-Micro Designer Restoration.

The E&L MMD-1 is a microcomputer trainer and breadboard for the Intel 8080. It’s the first ever single-board computer. What’s more, they mention in the video that E&L actually invented the breadboard with the middle trench for the ICs which is so familiar to us today; their US patent 228,136 was issued in August 1973.

The MMD-1 trainer has support circuits providing control logic, clock, bus drivers, voltage regulator, memory decoder, memory, I/O decoder, keyboard encoder, three 8-bit ports, an octal keyboard, and other support interconnects. They discuss in the video the Intel 1702 which is widely accepted as the first commercially available EPROM, dating back to 1971.

Continue reading “Restoring The E&L MMD-1 Mini-Micro Designer Single-Board Computer From 1977” →

Recreating A Homebrew Game System From 1987

October 29, 2025 by Bryan Cockfield 10 Comments

We often take for granted how easy it is to get information in today’s modern, Internet-connected world. Especially around electronics projects, datasheets are generally a few clicks away, as are instructions for building almost anything. Not so in the late 80s where ordering physical catalogs of chips and their datasheets was generally required.

Mastering this landscape took a different skillset and far more determination than today, which is what makes the fact that a Japanese electronics hobbyist built a complete homebrew video game system from scratch in 1987 all the more impressive.[Alex] recently discovered this project and produced a replica of it with a few modern touches.

Continue reading “Recreating A Homebrew Game System From 1987” →

All Hail The OC71

October 29, 2025 by Jenny List 50 Comments

Such are the breadth of functions delivered by integrated circuits, it’s now rare to see a simple small-signal transistor project on these pages. But if you delve back into the roots of solid state electronics you’ll find a host of clever ways to get the most from the most basic of active parts.\

Everyone was familiar with their part numbers and characteristics, and if you were an electronics enthusiast in Europe it’s likely there was one part above all others that made its way onto your bench. [ElectronicsNotes] takes a look at the OC71, probably the most common PNP germanium transistor on the side of the Atlantic this is being written on.

When this device was launched in 1953 the transistor itself had only been invented a few years earlier, so while its relatively modest specs look pedestrian by today’s standards they represented a leap ahead in performance at the time. He touches on the thermal runaway which could affect germanium devices, and talks about the use of black silicone filling to reduce light sensitivity.

The OC71 was old hat by the 1970s, but electronics books of the era hadn’t caught up. Thus many engineers born long after the device’s heyday retain a soft spot for it. We recently even featured a teardown of a dead one.

Continue reading “All Hail The OC71” →

They Don’t Make $37 Waveform Generators Like They Used To

October 14, 2025 by Al Williams 21 Comments

[CreativeLab] bought a cheap arbitrary waveform generator and noted that it only had a two-pin power cord. That has its ups and downs. We feel certain the intent was to isolate the internal switching power supply to prevent ground loops through the scope probes or the USB connector. However, it is nice to have all your equipment referencing the same ground. [CreativeLab] agrees, so he decided to do something about it.

Opening the box revealed that there was hardly anything inside. The main board was behind the front panel. There was also the power supply and a USB board. Plus lots of empty space. Some argue the case is made too large to be deceptive, but we prefer to think it was to give you a generous front panel to use. Maybe.

It was a simple matter to ground everything to a new three-pin connector, but that left the problem of the USB port. Luckily, since it was already out on its own board, it was easy to wire in an isolator.

Honestly? We’d have hesitated to do this unless we had made absolutely sure it didn’t pose some safety hazard to “jump over” the switching power supply. They are often isolated for some reason. However, the likelihood is that it is just fine. What do you think? Let us know in the comments.

A similar unit had a reverse engineering project featured on Hackaday many years ago. While these used to be exotic gear, if you don’t mind some limitations, it is very easy to roll your own these days.

Continue reading “They Don’t Make $37 Waveform Generators Like They Used To” →