Hackaday Prize Entry: Raimi’s Bionic Arm

May 8, 2016 by Moritz Walter 9 Comments

Sometimes, the most amazing teams make the most wonderful things happen, and yet, there is just not enough time to finish all the features before the product ships. This is what happened to Raimi, who came to this world missing a right hand and half of her right forearm. Raimi is now 9 years old, and commercial mechatronic prostheses are still only available to those who can afford them. When Raimi’s father approached [Patrick Joyce] to ask him for help in building an affordable prosthesis, he knew it would matter, and went right to work.

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Hackaday Prize Entry: A Cheaper Soldering Solution

May 7, 2016 by Brian Benchoff 32 Comments

Everyone goes through a few phases during their exploration of electrons, and nowhere is this more apparent than the choice of soldering iron. The My First Soldering Iron™ is an iron that plugs directly into the wall, and doesn’t have temperature control. They’re cheap, and electronics isn’t for everyone, giving the quitters the opportunity to take up woodburning as a hobby. The next step up is a temperature controlled iron, probably an Aoyue or Hakko. The best soldering iron? You’re looking at a Metcal or Weller, and your wallet will become a few hundred dollars lighter.

Your My First Soldering Iron™ need not be terrible, though. For his project for The Hackaday Prize, [HP] is working on a soldering iron that is cheap, accurate, and uses the very nice Weller RT tips. No, it’s not as good as a Metcal or proper Weller, but it’s good enough for some fine soldering work and will give the Aoyues and Hakkos a run for their money.

If price is a reasonable measure of the quality of a soldering iron, the irons that use these Weller RT tips are the best irons around. The tips, though, are pretty cheap: about $30, which gets you a heater and thermistor and not much else. There have been numerous reverse engineering efforts for this iron ([1] and [2]), and even a few Arduino-based circuits that replicate the functionality of the Weller base unit.

[HP] is going in a different direction to heat these iron tips. Instead of building a big box to hold the electronics, he’s building everything into the handle of the soldering iron. With brains donated from an ATMega168, a few op-amps, MOSFETS, and a single power jack, [HP] can heat up this soldering iron tip in a compact, hand-held unit.

For his Hackaday Prize entry, [HP] did a rundown of soldering pen in a video. You can check that out below.

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Hackaday Prize Entry: Optical Experiments Using Low Cost Lasercut Parts

May 6, 2016 by Anool Mahidharia 14 Comments

Experimenting with optics can be great fun and educational. Trouble is, a lot of optical components are expensive. And other support paraphernalia such as optical benches, breadboards, and rails add to the cost. [Peter Walsh] and his team are working on designing a range of low-cost, easy to build, laser cut optics bench components. These are designed to be built using commonly available materials and tools and can be used as low-cost teaching tools for high-schools, home experimenters and hacker spaces.

They have designed several types of holders for mounting parts such as lasers, lenses, slits, glass slides, cuvettes and mirrors. The holder parts are cut from ¼ inch acrylic and designed to snap fit together, making assembly easy. The holders consist of two parts. One is a circular disk with three embedded neodymium magnets, which holds the optical part. The other is the base which has three adjustment screws which let you align the optical part. The magnets allow the circular disk to snap on to the screws on the base.

A scope for improvement here would be to use ball plunger screws instead of the regular ones. The point contact between the spherical ball at the end of the screw and the magnet can offer improved alignment. A heavy, solid table with a ferrous surface such as a thick sheet of steel can be used as a bench / breadboard. Laser cut alignment rods, with embedded magnets let you set up the various parts for your experiment. There’s a Wiki where they will be documenting the various experiments that can be performed with this set. And the source files for building the parts are available from the GitHub repository.

Check out the two videos below to see how the system works.

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Clever And Elegant Tilt Sensors From Ferrofluid

May 5, 2016 by Brian Benchoff 53 Comments

Let’s talk about tilt sensors for a second. The simplest tilt sensors – the dead simplest – are a few ball bearings rolling around in a small metal can. When the can is tilted, the balls roll into a pair of electrical contacts, completing the circuit. How about a drop of mercury in a glass ampule with a few contacts? Same thing. You can get more expensive tilt sensors, including a few that are basically MEMS gyros, but they’re all pretty much the same. For [Aron]’s project for the Hackaday Prize, he’s come up with a tilt sensor that is so clever, so innovative, and so elegant, we’re gobsmacked by his creativity.

Instead of electrical contacts or gyroscopes, [Aron] is using induction to measure the tilt of a sensor. By wrapping a tube with one long primary winding of copper wire, and several secondary windings in various places, [Aron] built a Linear Variable Differential Transformer. If you insert an iron rod inside this transformer, different voltages will be induced in the primary. Simple, and this device is effectively a position sensor for any ferrous material.

Now for the real trick: put ferrofluid in the core of that transformer. Liquids always find their level, and different tilts will induce different voltages in the primary. Brilliant. Continue reading “Clever And Elegant Tilt Sensors From Ferrofluid” →

Reverse Engineer Your Robot Lawnmower

May 4, 2016 by Elliot Williams 21 Comments

Your home is your castle, and you are king or queen of all you survey. You’ve built your own home-automation system from scratch. Why would you possibly settle for the stock firmware in your robotic lawnmower? [Daniel Wiegert] wouldn’t either, so in Project Landlord he has started to reverse-engineer it.

You can hardly blame him. The Worx Landroid‘s controller board uses an NXP LPC1768 ARM Cortex-M3, and the debug pins are labelled on the backside. The manufacturer didn’t protect the flash memory. It’s just begging to have its firmware dumped. So far, [Daniel] has managed to both brick and unbrick the device, and has completely mapped the controller’s pinout, so he’s on his way to complete control.

Right now, he’s got a working proof-of-concept firmware on his GitHub that’s able to drive the machine around a little bit and set the brakes. It’s running FreeRTOS, and [Daniel] is looking for other people to get in on the project. He’s done the hard initial work, so get in there and reap the rewards! Just don’t neglect to remove the blade before custom firmware.

Will custom firmware in a robotic lawnmower change the world? Probably not. But it is awesome, and will certainly make a difference in the lives of people whose robot mowers continually get stuck behind the hydrangeas.

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An Open Source Lead Tester

May 3, 2016 by Brian Benchoff 36 Comments

If you’ve ever needed an example of colossal failure of government actors, you need only to look at Flint, Michigan’s water crisis. After the city of Flint changed water supplies from Detroit to the Flint river, city officials failed to add the correct corrosion inhibitors. This meant that lead dissolved into the water, thousands of children were exposed to lead in drinking water, a government coverup ensued, [Erin Brockovich] showed up, the foreman of the Flint water plant was found dead, and the City Hall office containing the water records was broken into.

Perhaps inspired by Flint, [Matthew] is working on an Open Source Lead Tester for his entry into the 2016 Hackaday Prize.

[Matthew]’s lead tester doesn’t test the water directly. Instead, it uses a photodiode and RGB LED to look at the color of a lead test strip. These results are recorded, and with a bit of a software backend, an entire city can be mapped for lead contamination in a few days with just a few of these devices.

One problem [Matthew] has run into is the fact the Pi does not have analog to digital conversion, making reading a photodiode a little harder than just plugging a single part into a pin header and watching an analog value rise and fall. That really shouldn’t be a problem – ADCs are cheap, especially if you only need a single channel of analog input with low resolution. [Matthew] is also looking into using the Pi webcam for measuring the lead test strip. There are a lot of decisions to make, but any functional device that comes out of this project will be very useful in normal, functioning governments. And hopefully in Flint, Michigan too.

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Detecting Beetles That Kill Trees, Make Great Lumber

May 2, 2016 by Brian Benchoff 22 Comments

All across southern California there are tiny beetles eating their way into trees and burrowing into the wood. The holes made by these beetles are only about 1mm in diameter, making them nigh invisible on any tree with rough bark. Trees infested with these beetles will eventually die, making this one of the largest botanical catastrophes in the state.

AmbrosaMaple — Ambrosia maple, the result of these beetles boring into maple trees. Although ambrosia maple is arguable prettier, it is significantly cheaper than hard maple, making trees infested with beetles less valuable. Image source: [ironoakrva]

For [Joan]’s project for the 2016 Hackaday Prize, she’s working on a project to detect the polyphagous shothole borer, the beetle that drills into trees and eats them from the inside out. This is a surprisingly hard problem – you can’t look at the inside of a tree without cutting it down – so [Joan] has turned to other means of detecting the beetle, including listening for the beetle’s mastications with a stethoscope.

Although these ambrosia beetles will burrow into trees and kill them, there is another economic advantage to detecting these tiny, tiny beetles. The fungi deposited into these beetle bore holes make very pretty wood, but this wood is less valuable than lumber of the same species that isn’t infested with beetles. It’s a great project for the upcoming Citizen Science portion of the Hackaday Prize, as the best solution for detecting these beetles right now is sending a bunch of grade school students into the woods.

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