Flashlight Repair Brings Entire Workshop To Bear

The modern hacker and maker has an incredible array of tools at their disposal — even a modestly appointed workbench these days would have seemed like science-fiction a couple decades ago. Desktop 3D printers, laser cutters, CNC mills, lathes, the list goes on and on. But what good is all that fancy gear if you don’t put it to work once and awhile?

If we had to guess, we’d say dust never gets a chance to accumulate on any of the tools in [Ed Nisley]’s workshop. According to his blog, the prolific hacker is either building or repairing something on a nearly daily basis. All of his posts are worth reading, but the multifaceted rebuilding of a Anker LC-40 flashlight from a couple months back recently caught our eye.

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Estes Wants You To 3D Print Their New Model Rocket

The Estes line of flying model rockets have inspired an untold number of children and adults alike, thanks in part to their simplicity. From the design and construction of the rockets themselves to the reliability and safety of the modular solid-propellant motors, the company managed to turn actual rocket science into a family activity. If you could glue fins onto a cardboard tube and stick a plastic nosecone on the end, you were nearly ready for launch.

But what if you’re looking for something a bit more challenging? That’s where the new Estes Scorpio 3D comes in. Unlike the classic Estes kit, which included the fins, nosecone, and other miscellaneous bits of the rocket, the Scorpio kit requires you to 3D print your own parts. Do it right, and the company says you can send your creation to heights of 1,000 feet (305 m).

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A clock face is shown consisting of two rings of plastic, with backlighting behind one of the rings. There is red light at the one o’clock position, and blue light at the nine-thirty position. A black plastic arm is pointing to the three-thirty position.

A Concentric Clock With Multiple Modes

Most of us spend our lives within reach of a device that provides a clock, stopwatch, and a timer – you’re almost certainly reading this article on such a device – but there are fewer options if you want a screen-free clock. [Michael Suguitan]’s TOKIDOKI rectifies this situation by combining those three functions into a single, physical, analog clock face.

TOKIDOKI displays time by lighting the appropriate segments of two concentric rings of colored LEDs (Adafruit Neopixel rings); the inner ring indicates hours, while the outer ring displays minutes. There is one clock hand, and while it does indicate the passage of time in some situations, its main function is as a dial to control the clock’s different functions. The hand is connected to a Dynamixel XL-330 servo motor, which also serves as a position sensor. Winding the dial clockwise starts a countdown timer, with each successive full rotation switching to a larger unit of time (a fun/unsettling feature is that the largest chronometric unit is the user’s expected lifetime: 84 years). Winding counterclockwise either starts a stopwatch or sets an alarm, depending on how many full rotations you make.

A Raspberry Pi Pico running some MicroPython firmware manages the device and gets the current time from a local network. To soften the light’s quality, the LED rings are pointed backwards to provide back-lighting off of a recessed surface. The entire device is powered by USB-C, and is enclosed in a 3D-printed housing.

This project was designed as an experiment in minimal interfaces, and it certainly achieved that goal, though we imagine that it takes a bit of time to get used to using this clock. We always enjoy seeing innovative clocks here, from digital to analogue, and those that split the difference. Continue reading “A Concentric Clock With Multiple Modes”

Printed Focus Control For Pro Style Cinematography

When you watch a movie and see those perfect focus switches or zooms, the chances are you’re not seeing the result of the cameraman or focus operator manually moving the lens controls. Instead, they will have been planned and programmed in advance and executed by a motor. If you take a close look at many lenses you’ll see a ring that’s more than just extra knurling, it’s a gear wheel for this purpose. Want to experiment with this technique without buying professional grade accessories? [l0u0k0e] has you covered with a 3D printable focus zoom motor accessory.

The motor behind it all is a geared stepper motor, and there are a set of printed parts to complete the model. It’s recommended to use PETG, and nylon for the gears, but it would work in PLA with a shorter life. It’s designed to work with the standard 15 mm tube you’ll find on many camera rigs, and while you can write your own Arduino sketches to control it if you wish, we’re given instructions for hooking it up to existing focus drivers. The model is on Printables, should you wish to try.

This is by no means the first focus puller we’ve seen, in fact you can even use LEGO.

3D Printing A Modular Guitar Means It Can Look Like Whatever You Want

Got some spare filament and looking to build a guitar you can truly call your own? [The 3D Print Zone] has created a modular 3D printable guitar system that lets you easily mix and match different components for the ultimate in customization.

The build is based around a central core, which combines the pickups, bridge, and neck into one solid unit. This is really the heart of the guitar, containing all the pieces that need to be in precise alignment to get those strings vibrating precisely in tune. The core then mounts to a printed outer body via mating slots and rails, which in the main demo is made to look like a Les Paul-style design. This outer body also hosts the volume, tone, and pickup controls. Output from the pickups travels to the controls in the outer body via a set of metallic contacts.

What’s cool about this build is that the sky really is the limit for your creativity. As the video below demonstrates, the main build looks like a Les Paul. But, armed with the right CAD software, you can really make a guitar that looks like whatever you want, while the 3D printer does all the hard work of making it a reality. The files to print the guitar, along with the pickups and other components, are available as kits—but there’s also nothing stopping you from working up your own printed guitar design from scratch, either.

We’ve seen some other great 3D printed guitars before, too.

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3D Printed Tank Has A Cannon To Boot

Few of us will ever find ourselves piloting a full-sized military tank. Instead, you might like to make do with the RC variety. [TRDB] has whipped up one of their own design which features a small little pellet cannon to boot.

The tank is assembled from 3D printed components — with PETG filament being used for most of the body and moving parts, while the grippy parts of the treads are printed in TPU. The tank’s gearboxes consist of printed herringbone gears, and are driven by a pair of powerful 775 brushed DC motors, which are cooled by small 40 mm PC case fans. A rather unique touch are the custom linear actuators, used to adjust the tank’s ride height and angle relative to the ground. The small cannon on top is a flywheel blaster that fires small plastic pellets loaded from a simple drum magazine. Running the show is an ESP32, which responds to commands from [TRDB]’s own custom RC controller built using the same microcontroller.

As far as DIY RC tanks go, this is a very complete build. We’ve seen some other great work in this space, like this giant human-sized version that’s big enough to ride in.

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Hybrid Mechanical Clock Shows It Both Ways

After seeing some of the interesting clock builds we’ve featured recently, [shiura] decided to throw their hat in the ring and sent us word about their incredible 3D printed hybrid clock that combines analog and digital styles.

While the multiple rotating rings might look complex from the front, the ingenious design behind the mechanism is powered by a single stepper motor. Its operation is well explained in the video below, but the short version is that each ring has a hook that pushes its neighboring ring over to the next digit once it has completed a full rotation. So the rightmost ring rotates freely through 0 to 9, then flips the 10-minute ring to the next number before starting its journey again. This does mean that the minute hand on the analog display makes a leap forward every 10 minutes rather than move smoothly, but we think its a reasonable compromise.

Beyond the 28BYJ-48 geared stepper motor and its driver board, the only other electronics in the build is a Seeed Studio XIAO ESP32C6 microcontroller. The WiFi-enabled MCU is able to pull the current time down from the Internet, but keep it mind it takes quite awhile for the mechanism to move all the wheels; you can see the process happen at 60x speed in the video.

If you’re looking to recreate this beauty, the trickiest part of this whole build might be the 3D print itself, as the design appears to make considerable use of multi-material printing. While it’s not impossible to build the clock with a traditional printer, you’ll have to accept losing some surface detail on the face and performing some well-timed filament swaps.

[shirua] tells us they were inspired to send their timepiece in after seeing the post about the sliding clock that just went out earlier in the week.

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