Printed Focus Control For Pro Style Cinematography

When you watch a movie and see those perfect focus switches or zooms, the chances are you’re not seeing the result of the cameraman or focus operator manually moving the lens controls. Instead, they will have been planned and programmed in advance and executed by a motor. If you take a close look at many lenses you’ll see a ring that’s more than just extra knurling, it’s a gear wheel for this purpose. Want to experiment with this technique without buying professional grade accessories? [l0u0k0e] has you covered with a 3D printable focus zoom motor accessory.

The motor behind it all is a geared stepper motor, and there are a set of printed parts to complete the model. It’s recommended to use PETG, and nylon for the gears, but it would work in PLA with a shorter life. It’s designed to work with the standard 15 mm tube you’ll find on many camera rigs, and while you can write your own Arduino sketches to control it if you wish, we’re given instructions for hooking it up to existing focus drivers. The model is on Printables, should you wish to try.

This is by no means the first focus puller we’ve seen, in fact you can even use LEGO.

3D Printing A Modular Guitar Means It Can Look Like Whatever You Want

Got some spare filament and looking to build a guitar you can truly call your own? [The 3D Print Zone] has created a modular 3D printable guitar system that lets you easily mix and match different components for the ultimate in customization.

The build is based around a central core, which combines the pickups, bridge, and neck into one solid unit. This is really the heart of the guitar, containing all the pieces that need to be in precise alignment to get those strings vibrating precisely in tune. The core then mounts to a printed outer body via mating slots and rails, which in the main demo is made to look like a Les Paul-style design. This outer body also hosts the volume, tone, and pickup controls. Output from the pickups travels to the controls in the outer body via a set of metallic contacts.

What’s cool about this build is that the sky really is the limit for your creativity. As the video below demonstrates, the main build looks like a Les Paul. But, armed with the right CAD software, you can really make a guitar that looks like whatever you want, while the 3D printer does all the hard work of making it a reality. The files to print the guitar, along with the pickups and other components, are available as kits—but there’s also nothing stopping you from working up your own printed guitar design from scratch, either.

We’ve seen some other great 3D printed guitars before, too.

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3D Printed Tank Has A Cannon To Boot

Few of us will ever find ourselves piloting a full-sized military tank. Instead, you might like to make do with the RC variety. [TRDB] has whipped up one of their own design which features a small little pellet cannon to boot.

The tank is assembled from 3D printed components — with PETG filament being used for most of the body and moving parts, while the grippy parts of the treads are printed in TPU. The tank’s gearboxes consist of printed herringbone gears, and are driven by a pair of powerful 775 brushed DC motors, which are cooled by small 40 mm PC case fans. A rather unique touch are the custom linear actuators, used to adjust the tank’s ride height and angle relative to the ground. The small cannon on top is a flywheel blaster that fires small plastic pellets loaded from a simple drum magazine. Running the show is an ESP32, which responds to commands from [TRDB]’s own custom RC controller built using the same microcontroller.

As far as DIY RC tanks go, this is a very complete build. We’ve seen some other great work in this space, like this giant human-sized version that’s big enough to ride in.

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Hybrid Mechanical Clock Shows It Both Ways

After seeing some of the interesting clock builds we’ve featured recently, [shiura] decided to throw their hat in the ring and sent us word about their incredible 3D printed hybrid clock that combines analog and digital styles.

While the multiple rotating rings might look complex from the front, the ingenious design behind the mechanism is powered by a single stepper motor. Its operation is well explained in the video below, but the short version is that each ring has a hook that pushes its neighboring ring over to the next digit once it has completed a full rotation. So the rightmost ring rotates freely through 0 to 9, then flips the 10-minute ring to the next number before starting its journey again. This does mean that the minute hand on the analog display makes a leap forward every 10 minutes rather than move smoothly, but we think its a reasonable compromise.

Beyond the 28BYJ-48 geared stepper motor and its driver board, the only other electronics in the build is a Seeed Studio XIAO ESP32C6 microcontroller. The WiFi-enabled MCU is able to pull the current time down from the Internet, but keep it mind it takes quite awhile for the mechanism to move all the wheels; you can see the process happen at 60x speed in the video.

If you’re looking to recreate this beauty, the trickiest part of this whole build might be the 3D print itself, as the design appears to make considerable use of multi-material printing. While it’s not impossible to build the clock with a traditional printer, you’ll have to accept losing some surface detail on the face and performing some well-timed filament swaps.

[shirua] tells us they were inspired to send their timepiece in after seeing the post about the sliding clock that just went out earlier in the week.

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3D Printed Bearings With Filament Rollers

Commodity bearings are a a boon for makers who to want something to rotate smoothly, but what if you don’t have one in a pinch? [Cliff] of might have the answer for you, in the form of 3D printed bearings with filament rollers.

With the exception of the raw filament rollers, the inner and outer race, roller cage and cap are all printed. It would also be possible to design some of the components right into a rotating assembly. [Cliff] makes it clear this experiment isn’t about replacing metal bearings — far from it. Instead, it’s an inquiry into how self-sufficient one can be with a FDM 3D printer. That didn’t stop him from torture testing the design to its limits as wheel bearings on an off-road go-cart. The first version wasn’t well supported against axial loads, and ripped apart during some more enthusiastic maneuvers.

[Cliff] improved it with a updated inner race and some 3D printed washers, which held up to 30 minutes of riding with only minimal signs of wear. He also made a slightly more practical 10 mm OD version that fits over an M3 bolt, and all the design files are downloadable for free. Cutting the many pieces of filament to length quickly turned into a chore, so a simple cutting jig is also included.

Let us know in the comments below where you think these would be practical. We’ve covered some other 3D printed bearing that use printed races, as well as a slew bearing that’s completely printed. Continue reading “3D Printed Bearings With Filament Rollers”

Multi-Material Printing Enables Low Cost Silicone Prototypes

While it’s the ideal choice for mass production, injection molding is simply no good for prototyping. The molds are expensive and time-consuming make, so unless you’ve got the funding to burn tens of thousands of dollars on producing new ones each time you make a tweak to your design, they’re the kind of thing you don’t want to have made until you’re absolutely sure everything is dialed in and ready. So how do you get to that point without breaking the bank?

That’s not always an easy question, but if you’re working with silicone parts, the team at OpenAeros thinks they might have a solution for you. As demonstrated through their OpenRespirator project, the team has developed a method of 3D printing single-use molds suitable for large silicone parts that they’re calling Digital-to-Silicone (D2S).

In the video below, [Aaron] and [Jon] explain that they started off by simply printing injection molds in the traditional style. This worked, but the molds can get quite complex, and the time and effort necessary to design and print them wasn’t a great fit for their iterative development cycle. They wanted to be able to do from design to prototype in a day, not a week.

Eventually they realized that if they printed the mold out of a water-soluble filament, they could simplify its design greatly. They’ve documented the design process in detail, but the short version is that you essentially subtract the 3D model of the design you want to produce from a solid shape in your CAD package, and add a few holes for injecting the silicone. Once the silicone has cured, the mold can be dissolved away in warm water to reveal the finished part.

They then took this concept a step further. Thanks to the multi-material capabilities offered by some of the latest 3D printers, it’s possible to print structures within the mold. Once the silicone is injected, these structures can become part of the finished part. For the OpenRespirator, this lets them add PETG stiffening rings around where the filters to snap into the silicone mask body.

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Custom Polyurethane Belts Made Easy

If you need to make polyurethane belts in custom lengths, it’s not too hard. You just need to take lengths of flexible polyurethane filament, heat the ends, and join them together. In practice, it’s difficult to get it right by hand. That’s why [JBVCreative] built a 3D printed jig to make it easy. 

The jig consists of two printed sliders that mount on a pair of steel rods. Each slider has a screw-down clamp on top. The clamps are used to hold down each end of the polyurethane filament to be joined. Once installed in the jig, the ends of the filament can be heated with a soldering iron or other element. and then gently pushed together. The steel rods simply enable the filament to be constrained linearly so the ends don’t shift during the joining process.

The jig doesn’t produce perfect belts. There’s still a small seam at the join that is larger than the filament’s base diameter. A second jig for trimming the belt to size could be helpful in this regard. Still, it’s a super useful technique for making custom belts. This could be super useful to anyone needing to restore old cassette decks or similar mechanical hardware.

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