Improved Digital Caliper Interfacing, Including 3D Printed Connector

May 17, 2016 by Donald Papp 42 Comments

[MakinStuff] wrote in to let us know about a project he did for new and improved interfacing to the ubiquitous cheap Chinese digital calipers. Interfacing to this common caliper model is well-trod ground, but his project puts everything about interfacing and reading the data in one place along with some improvements: a 3D printed connector that makes mating to the pads much more stable and reliable, a simple interface circuit for translating the logic levels, and an interrupt-driven sample Arduino sketch to read the data. Making the sketch interrupt-driven means the Arduino never sits and waits for input from the calipers, making it easier have the Arduino do other meaningful work at the same time, ultimately making it easier to incorporate into other projects.

The connector has spaces to insert bare wires to use as contacts for the exposed pads inside the calipers. Add a little hot glue and heat shrink, and you’ll never have to fiddle with a hacked-together connection again.

This common caliper model has been hacked and re-purposed in interesting ways. We’ve seen them used as a Digital Read Out (DRO) on a lathe as well as being given the ability to wirelessly log their data over Bluetooth.

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DNA Extraction With A 3D-Printed Centrifuge

May 3, 2016 by Gerrit Coetzee 12 Comments

[F.Lab] is really worried that we are going to prepare a DNA sample from saliva, dish soap, and rubbing alcohol in their 3D-printed centrifuge and then drink it like a shot. Perhaps they have learned from an horrific experience, perhaps biologists have different dietary requirements. Either way, their centrifuge is really cool. Just don’t drink the result. (Ed note: it’s the rubbing alcohol.)

The centrifuge was designed in Sketch-Up and then 3D printed. They note to take extra care to get high quality 3D prints so that the rotor isn’t out of balance. To get the high speeds needed for the extraction, they use a brushless motor from a quadcopter. This is combined with an Arduino and an ESC. There are full assembly instructions on Thingiverse.

[F.Lab] has some other DIY lab equipment designs, such as this magnetic stirrer. Which we assume you could use to make a shot if you wanted to. However, it’s probably not a good idea to mix lab supplies and food surfaces. Video after the break.

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Bullet-time Video Effect By Throwing Your Phone Around

March 7, 2016 by Bob Baddeley 43 Comments

Ski areas are setting formal policies for drones left and right, but what happens when your drone isn’t a drone but is instead a tethered iPhone with wings swinging around you like a ball-and-chain flail as you careen down a mountain? [nicvuignier] decided to explore the possibility of capturing bullet-time video of his ski runs by essentially swinging his phone around him on a tether. The phone is attached to a winged carrier of his own design, 3D printed in PLA.

One would think this would likely result in all kinds of disaster, but we haven’t seen the outtakes yet, and the making-of video has an interesting perspective on each of the challenges he encountered in perfecting the carrier, ranging from keeping it stable and upright, to reducing the motion sickness with the spinning perspective, and keeping it durable enough to withstand the harsh environment and protect the phone.

He has open sourced the design, which works for either iPhone or GoPro models, or it is available for preorder if you are worried about catastrophic delamination of your 3D printed model resulting in much more bullet-like projectile motion.

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Cute, Hackable, 3D Printable Robot Family

February 20, 2016 by Elliot Williams 9 Comments

We first saw the robot Zowi (top row in the banner photo) at Make Munich a few weeks ago, and we were very impressed by how much interesting motion they were getting out of the ‘bot for only using four servo motors. The combination of big feet, strong ankle joints, and clever programming let the cute little bot stand on one leg, do a moonwalk, and even hop. (See the video, below the break.) We knew it was for sale. What we didn’t know is that it was entirely open source.

[Javier Isabel], the inventor, is very good at giving credit where it’s due, and that’s a great thing because his ‘bot is basically an improved BOB robot. That said, you really need to see this thing moving to know what a difference Zowi’s significantly stronger servos and clever programming can make.

But that’s not all! Since everything about Zowi is open, and up on GitHub you can not only 3D print one of your own, but you can easily modify the attractively-boxy case. And a handful of people have taken [Javier] up on the offer, and submitted their modifications back as pull requests. So if you’d rather something mildly more humanoid, and are willing to add a couple more servos, there’s a good basis for your explorations ready to go.

We really like the idea of collaborative toy-robot design, and from what we’ve seen the basic Zowi platform is a winner. Check it out and see if you’re not inspired to add your own personal touch to the design. If you do, be sure to contribute back for others to see!

Thanks [Nils Hitze] for the tip!

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Powerful Crossbow Is Almost Entirely 3D Printed

January 12, 2016 by Dan Maloney 21 Comments

As it turns out, it’s not feasible to print an entire crossbow yet. But [Dan]’s crossbow build does a good job of leveraging what a 3D printer is good at. Most of the printed parts reside in the crossbow’s trigger group, and the diagrams in the write-up clearly show how the trigger, sear and safety all interact. Particularly nice is the automatic nature of the safety, which is engaged by drawing back the string. We also like the printed spring that keeps the quarrel in place on the bridle, and the Picatinny rail for mounting a scope. Non-printed parts include the aluminum tubes used in the stocks, and the bow itself, a composite design with fiberglass rods inside PVC pipe. The video below shows the crossbow in action, and it looks pretty powerful.

Actually, we’ll partially retract our earlier dismissal of entirely 3D-printed crossbows, but [Dan]’s version is a lot more practical and useful than this model. And for a more traditional crossbow design, check out this entirely hand-made crossbow.

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3D Printed Tourbillon Clock

January 11, 2016 by Brian Benchoff 27 Comments

3D printed clocks have been done before, but never something like this. It’s a 3D printed clock with a tourbillon, a creative way to drive an escapement developed around the year 1800. Instead of a pendulum, this type of clock uses a rotating cage powered by a spring. It’s commonly found in some very expensive modern watches, but never before has something like this been 3D printed.

[Christoph Lamier] designed this tourbillon clock in Autodesk Fusion 360, with 50 printable parts, and a handful of pins, screws, and washers. The most delicate parts – the hairspring, anchor, escapement wheel, and a few gears were printed at 0.06 layer height. Everything else was printed at a much more normal resolution with 0.1mm layer height.

Because nearly the entire clock is 3D printed, this means the spring is 3D printed as well. This enormous 2 meter-long spiral of printed plastic could not have been printed without altering a few settings on the printer. The setting in question is Cura’s ‘combing’ or the ‘avoid crossing perimeters’ setting. If you don’t disable this setting, the print time increases by 30%, and moving the print head causes the plastic to ooze out over the spring.

There’s a 26-minute long video of the 3D printed tourbillon clock in action that is horrendously boring. It does demonstrate this clock works, though. You can check out the more interesting videos below.

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The Hovalin: Open Source 3D Printed Violin Sounds Great

January 2, 2016 by Adam Fabio 26 Comments

[Matt and Kaitlin Hova] have created The Hovalin, an open source 3D-printed violin. Yes, there have been 3D-printed instruments before, but [The Hovas] have created something revolutionary – a 3D printed acoustic instrument that sounds surprisingly good. The Hovalin is a full size violin created to be printed on a desktop-sized 3D printer. The Hovas mention the Ultimaker 2, Makerbot Replicator 2 (or one of the many clones) as examples. The neck is one piece, while the body is printed in 3 sections. The Hovalin is also open source, released under the Creative Commons Attribution Non-Commercial Share Alike license.

A pure PLA neck would not be stiff enough counter the tension in the strings, so [The Hovas] added two carbon fiber truss rods. A handful of other components such as tuners, and of course strings, also need to be purchased. The total price is slightly higher than a $60 USD starter violin from Amazon, but we’re betting the Hovalin is a better quality instrument than anything that cheap.

The Hovalin was released back in October. There are already some build logs in the wild, such as this one from [Emulsifide]. Like any good engineering project, the Hovalin is a work in progress. [Matt and Kaitlin] have already released version 1.0.1, and version 2.0 is on the horizon. Hearing is believing though, so click past the break to hear [Kaitlin] play her instrument.

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