Left: the traces of a flashy paper Christmas tree. Right: the finished tree on cardstock.

Flashy Paper Christmas Tree Does It With A 555

December 13, 2024 by Kristina Panos 11 Comments

‘Tis the season for holiday hacks, and [Ben Emmett] is here to remind us that we don’t necessarily need a fancy microcontroller in order to make flashy fun things happen.

Smoothing down the copper traces with a guitar pick.

Take this Christmas tree for example, which uses a 555 timer and a CB4017 decade counter in order to drive some blinking LEDs. The ICs are through-hole, making the circuit fairly accessible to new players, but there are a few SMD components that need soldering as well. (More on that later.)

Here, the 555 acts like a clock and drives a square wave. Using the clock as input, the decade counter toggles the output pins one after the other, driving the LEDs to blink in turn. Since there are only eight lights, there is a pause in the light-up pattern, but that could be fixed by wiring decade counter output #9 to the reset pin.

Although function was the main focus circuit-wise, [Ben] managed to lay the traces in the shape of a Christmas tree, which looks great. Having done a similar project in the past, he discovered that the craft cutting machine prefers thick traces and wider spaces between them. This is largely why [Ben] chose to use through-hole ICs.

After laying everything out in KiCad, [Ben] exported the copper layer image for use on the cutting machine. Once it was all cut out, he put it on transfer tape to weed out the extra copper, and get the traces onto cardstock, the final substrate.

This is such a fun project, and we love that the CR2032 that powers it also acts as the stand in its vertical holder. Hit up GitHub if you want to make one for yourself. Want something even more 3D? Check out this hollow tree we saw a few years ago.

Double Your Analog Oscilloscope Fun With This Retro Beam Splitter

November 24, 2024 by Dan Maloney 19 Comments

These days, oscilloscope hacking is all about enabling features that the manufacturer baked into the hardware but locked out in the firmware. Those hacks are cool, of course, but back in the days of analog scopes, unlocking new features required a decidedly more hardware-based approach.

For an example of this, take a look at this oscilloscope beam splitter by [Lockdown Electronics]. It’s a simple way to turn a single-channel scope into a dual-channel scope using what amounts to time-division multiplexing. A 555 timer is set up as an astable oscillator generating a 2.5-kHz square wave. That’s fed into the bases of a pair of transistors, one NPN and the other PNP. The collectors of each transistor are connected to the two input signals, each biased to either the positive or negative rail of the power supply. As the 555 swings back and forth it alternately applies each input signal to the output of the beam splitter, which goes to the scope. The result is two independent traces on the analog scope, like magic.

More after the break…

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Pushing The Plasma Limits With A Custom Flyback Transformer

October 22, 2024 by Danie Conradie 18 Comments

For serious high-voltage plasma, you need a serious transformer. [Jay Bowles] from Plasma Channel is taking his projects to the next level, so he built a beefy 6000:1 flyback transformer.

[Jay] first built a driving circuit for his dream transformer, starting with a simple 555 circuit and three MOSFETs in parallel to handle 90 A of current. This led to an unexpected lesson on the necessity for transistor matching as one of them let out the Magic Smoke. On his second attempt, the 555 was swapped for an adjustable pulse generator module with a display, and a single 40 A MOSFET on the output.

The transformer is built around a large 98×130 mm ferrite core, with eleven turns on the primary side. All the hard work is on the secondary side, where [Jay] designed a former to accommodate three winding sections in series. With the help of the [3D Printing Nerd], he printed PLA and resin versions but settled on the resin since it likely provided better isolation.

[Jay] spent six hours of quality time with a drill, winding 4000 feet (~1200 m) of enameled wire. On the initial test of the transformer, he got inch-long arcs on just 6 V and 15 W of input power. Before pushing the transformer to its full potential, he potted the secondary side in epoxy to reduce the chances of shorts between the windings.

Unfortunately, the vacuum chamber hadn’t removed enough of the air during potting, which caused a complete short of the middle winding as the input started pushing 11 V. This turned the transformer into a beautiful copper and epoxy paperweight, forcing [Jay] to start again from scratch.

On the following attempt [Jay] took his time during the potting process, and added sharp adjustable electrodes to act as voltage limiters on the output. The result is beautiful 2.25-inch plasma arcs on only 11 V and 100 W input power. This also meant he could power it with a single 580 mAh 3S LiPo for power.

[Jay] plans to use his new transformer to test materials he intends to use in future plasma ball, ion thruster, and rail gun projects. We’ll be keeping an eye out for those!

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Humble 555 Gets A Boost For ESR Meter

September 4, 2024 by Al Williams 6 Comments

[Peter Demchenko] wanted to use a low power TS555 in an ESR meter design. The problem is, he needed to handle significant current sink requirements for cases where the capacitor under test had a low ESR. The TS555 wasn’t up to the task.

However, [Peter] made an interesting observation. the output pin of the device can sink or source current. However, the discharge pin is exactly the same output but can only sink current.

But what if you tied them together? Using some equalizing resistors, that’s exactly what he did, and this roughly doubles the rated current sink capability. According to [Peter], you do make the circuit more sensitive to power supply variations, but that could be an acceptable trade, depending on your application.

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The 555 As A MOSFET Driver

August 5, 2024 by Jenny List 26 Comments

To drive a MOSFET requires more than merely a logic level output, there’s a requirement to charge the device’s gate which necessitates a suitable buffer amplifier. A variety of different approaches can be taken, from a bunch of logic buffers in parallel to a specialised MOSFET driver, but [Mr. T’s Design Graveyard] is here with a surprising alternative. As it turns out, the ever-useful 555 timer chip does the job admirably.

It’s a simple enough circuit, the threshold pin is pulled high so the output goes high, and the PWM drive from an Arduino is hooked up to the reset pin. A bipolar 555 can dump a surprising amount of current, so it’s perfectly happy with a MOSFET. We’re warned that the CMOS variants don’t have this current feature, and he admits that the 555 takes a bit of current itself, but if you have the need and a 555 is in your parts bin, why not!

This will of course come as little surprise to anyone who played with robots back in the day, as a 555 or particularly the 556 dual version made a pretty good and very cheap driver for small motors. If you’ve ever wondered how these classic hips work, we recently featured an in-depth look.

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A Modchip For A Fridge

July 21, 2024 by Jenny List 52 Comments

An annoying fridge that beeps incessantly when the door is open too long should be an easy enough thing to fix by disconnecting the speaker, but when as with [kennedn]’s model it’s plumbed in and the speaker is inaccessible, what’s to be done? The answer: create a mod chip for a fridge.

While the fridge electronics themselves couldn’t be reached, there was full access to a daughterboard with the fridge controls. It should be easy enough to use them to turn off the alarm, but first a little reverse engineering was required. It used a serial communication with an old-school set of shift registers rather than a microcontroller, but it soon became apparent that the job could be done by simply pulling the buttons down. In a move that should gladden the heart of all Hackaday readers then, the modchip in question didn’t even have to be a processor, instead it could be the venerable 555 timer. Our lives are complete, and the fridge is no longer annoying.

The 555 is unashamedly a Hackaday cliche, but even after five decades it still bears some understanding.

Why The 555 Is Not A Timer, But Can Be One

July 11, 2024 by Maya Posch 31 Comments

Although commonly referred to as a ‘timer IC’, the venerable NE555 and derivatives are in fact not timer ICs. This perhaps controversial statement is the open door that gets kicked in by [PKAE Electronics] over at YouTube, as he explains with excellent diagrams and simulations how exactly these ICs work, and what it takes to make it actually do timer things. For anyone who has ever used one of these chips there is probably nothing too mind-blowing, but it’s an infinitely better way to wrap your way around an NE555 and kin than a datasheet.

At its core, the 555 contains three 5 kOhm resistors as a voltage divider, which has been incorrectly postulated to be the source of the chip’s name. This voltage divider controls two comparators, which in turn control an SR flipflop. These comparators are used for the voltage trigger and threshold inputs, which in turn toggle the flipflop, respectively setting and resetting it. This by itself just means that the 555 can be used as a threshold detector, with settable control voltage. How a 555 becomes a timer is when the discharge, trigger and threshold pins are combined with external resistors and a capacitor, which creates a smooth square wave on the 555’s output pin.

There are many ways to make basic components into an oscillator of some type, but the 555 is a great choice when you want something more refined that doesn’t involve using an entire MCU. That said, there’s far more that the 555 can be used for, as [PKAE] alludes to, and we hope that he makes more excellent videos on these applications.

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