aircraft

57 Articles

The WindRunner unloading a blade, image Radia.

Giant Airplane Goes Long On Specialization

October 3, 2025 by 61 Comments

While not everyone agrees on the installation of wind turbines in their proverbial back yards, one thing not up for debate is that there is a drive to build them bigger, and bigger. Big turbines means big blades, and big blades need to be transported… somehow. If air freight is going to stay relevant to the industry, we’re gonna need a bigger airplane.

A startup called Radia has a plan for that plane, and it is a doosie. The “WindRunner” would clock in at a massive 108 meters (354 feet) long, but with a wingspan of just 80 m (262 ft). That’s very, very long, but it might not be the largest airplane, depending how you measure it. Comparing to the 88 m wingspan for the late, lamented An-225 Mriya, you can expect a lower payload capacity, but heavy payloads aren’t the point here. Wind turbine blades really aren’t that heavy. They’re big, or they can be — the WindRunner is designed to fit a single 105 m blade within its long fuselage, or a pair of 90 m blades.

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Making An Ultralight Helicopter

September 8, 2025 by 38 Comments

Ultralight aviation provides an excellent pathway for those who want to fly, but don’t want to get licensed. These quite often cheap and cheerful DIY aircraft often hide some excellent engineering underneath. This is no more true than in [ultralight helicopter’s] four-year-long helicopter build saga!

While most ultralight builds are fixed-wing, a rotocraft can meet all the legal definitions of ultralight aviation. This helicopter is an excellent example of what’s possible with a lot of time and patience. The construction is largely aluminium with some stainless steel on the skids. A 64-horsepower Rotax 582UL engine powers the two-bladed main rotor and tail rotor. The drivetrain features a multi-belt engine coupler and three gearboxes to ensure correct power output to the two rotors.

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What Happens When Lightning Strikes A Plane?

August 5, 2025 by 24 Comments

Lightning is a powerful force, one seemingly capable of great destruction in the right circumstances. It announces itself with a searing flash, followed by a deep rumble heard for miles around.

Intuitively, it might seem like a lightning strike would be disastrous for something like a plane flying at altitude. And yet, while damage is possible, more often than not—a plane will get through a lightning storm unscathed. Let’s explore the physics at play.

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A Compass That Looks To The Stars

December 17, 2024 by 19 Comments

Although a lot of tools have been digitized and consolidated into our smartphones, from cameras, music players, calendars, alarm clocks, flashlights, and of course phones, perhaps none are as useful as the GPS and navigational capabilities. The major weakness here, though, is that this is a single point of failure. If there’s no cell service, if the battery dies, or you find yourself flying a bomber during World War II then you’re going to need another way to navigate, possibly using something like this Astro Compass.

The compass, as its name implies, also doesn’t rely on using the Earth’s magnetic field since that would have been difficult or impossible inside of an airplane. Instead, it can use various celestial bodies to get a heading. But it’s not quite as simple as pointing it at a star and heading off into the wild blue yonder. First you’ll need to know the current time and date and look those up in a companion chart. The chart lists the global hour angle and the declination for a number of celestial bodies which can be put into the compass. From there the latitude is set and the local hour angle is calculated and set, and then the compass is rotated until the object is sighted. After all of that effort, a compass heading will be shown.

For all its complexity, a tool like this can be indispensable in situations where modern technology fails. While it does rely on precise tabulated astrometric data to be on hand, as long as that’s available it’s almost failsafe, especially compared to a modern smartphone. Of course, you’ll also need a fairly accurate way of timekeeping which can be difficult in some situations.

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Fairey Rotodyne in flight

Versatile, Yet Grounded: The Rotodyne Revisited

December 16, 2024 by 26 Comments

When it comes to aviation curiosities, few machines captivate the imagination like the Fairey Rotodyne. This British hybrid aircraft was a daring attempt to combine helicopter and fixed-wing efficiency into a single vehicle. A bold experiment in aeronautical design, the Rotodyne promised vertical takeoffs and landings in cramped urban spaces while offering the speed and range of a regional airliner. First flown in 1957, it captured the world’s attention but ultimately failed to realize its potential. Despite featured before, new footage keeps fascinating us. If you have never heard about this jet, keep reading.

The Rotodyne’s innovative design centered around a massive, powered rotor that utilized a unique tip-jet system. Compressed air, mixed with fuel and ignited at the rotor tips, created lift without the need for a tail rotor. The result: a smoother transition between vertical and forward flight modes. Inside, it offered spacious seating for 50 passengers and even had clamshell doors for cargo. Yet its futuristic approach wasn’t without drawbacks—most notably, the thunderous noise produced by its rotor jets, earning complaints from both city planners and residents.

Despite these hurdles, the helicopter-plane crossover demonstrated its versatility, setting a world speed record and performing groundbreaking intercity flights. Airlines and militaries expressed interest, but escalating development costs and noise concerns grounded this ambitious project.

To this day, the Rotodyne remains a symbol of what could have been—a marvel of engineering ahead of its time. Interested in more retro-futuristic aircraft tales? Read our previous story on it, or watch the original footage below and share your thoughts.

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Small Feathers, Big Effects: Reducing Stall Speeds With Strips Of Plastic

December 2, 2024 by 19 Comments

Birds have long been our inspiration for flight, and researchers at Princeton University have found a new trick in their arsenal: covert feathers. These small feathers on top of birds’ wings lay flat during normal flight but flare up in turbulence during landing. By attaching flexible plastic strips – “covert flaps” – to the top of a wing, the team has demonstrated impressive gains in aircraft performance at low speeds.

Wind tunnel tests and RC aircraft trials revealed a fascinating two-part mechanism. The front flaps interact with the turbulent shear layer, keeping it close to the wing surface, while the rear flap create a “pressure dam” that prevents high-pressure air from moving forward. The result? Up to 15% increase in lift and 13% reduction in drag at low speeds. Unfortunately the main body of the paper is behind a paywall, but video and abstract is still fascinating.

This innovation could be particularly valuable during takeoff and landing – phases where even a brief stall could spell disaster. The concept shares similarities with leading-edge slats found on STOL aircraft and fighter jets, which help maintain control at high angles of attack. Imitating feathers on aircraft wings can have some interesting applications, like improving control redundancy and efficiency.

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Soaring At Scale: Modular Airship Design

October 8, 2024 by 31 Comments

If you’re looking for an intriguing aerial project, [DilshoD] has you covered with his unique twist on modular airships. The project, which you can explore in detail here, revolves around a modular airship composed of individual spherical bodies filled with helium or hydrogen—or even a vacuum—arranged in a 3x3x6 grid. The result? A potentially more efficient airship design that could pave the way for lighter-than-air exploration and transport.

The innovative setup features flexible connecting tubes linking each sphere to a central gondola, ensuring stable expansion without compromising the airship’s integrity. What’s particularly interesting is [DilshoD]’s use of hybrid spheres: a vacuum shell surrounded by a gas-filled shell. This dual-shell approach adds buoyancy while reducing overall weight, possibly making the craft more maneuverable than traditional airships. By leveraging materials like latex used in radiosonde balloons, this design also promises accessibility for makers, hackers, and tinkerers.

Though this concept was originally submitted as a patent in Uzbekistan, it was unfortunately rejected. Nevertheless, [DilshoD] is keen to see the design find new life in the hands of Hackaday readers. Imagine the possibilities with a modular airship that can be tailored for specific applications. Interested in airships or modular designs? Check out some past Hackaday articles on DIY airships like this one, and dive into [DilshoD]’s full project here to see how you might bring this concept to the skies.