Teardown Of Boeing 777 Cabin Pressure Control System

Modern passenger airliners are essentially tubes-with-wings, they just happen to be tubes that are stuffed full with fancy electronics. Some of the most important of these are related to keeping the bits of the tube with humans inside it at temperatures and pressures that keeps them alive and happy. Case in point the Boeing 777, of which [Michel] of Le Labo de Michel on YouTube recently obtained the Cabin Pressure Control System (CPCS) for a teardown.

The crucial parts on the system are the two Nord-Micro C0002 piezo resistive pressure transducers, which measure the pressure inside the aircraft. These sensors, one of which is marked as ‘backup’, are read out by multiple ADCs connected to a couple of FPGAs. The system further has an ARINC 429 transceiver, for communicating with the other avionics components. Naturally the multiple PCBs are conformally coated and with vibration-proof interconnects.

Although it may seem like a lot of hardware just to measure air pressure with, this kind of hardware is meant to work without errors over the span of years, meaning significant amounts of redundancy and error checking has to be built-in. Tragic accidents such as Helios Airways Flight 522 involving a 737-300 highlight the importance of these systems. Although in that case human error had disabled the cabin pressurization, it shows just how hard it can be to detect hypoxia before it is too late.

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Supersonic Flight May Finally Return To US Skies

After World War II, as early supersonic military aircraft were pushing the boundaries of flight, it seemed like a foregone conclusion that commercial aircraft would eventually fly faster than sound as the technology became better understood and more affordable. Indeed, by the 1960s the United States, Britain, France, and the Soviet Union all had plans to develop commercial transport aircraft capable flight beyond Mach 1 in various stages of development.

Concorde on its final flight

Yet today, the few examples of supersonic transport (SST) planes that actually ended up being built are in museums, and flight above Mach 1 is essentially the sole domain of the military. There’s an argument to be made that it’s one of the few areas of technological advancement where the state-of-the-art not only stopped moving forward, but actually slid backwards.

But that might finally be changing, at least in the United States. Both NASA and the private sector have been working towards a new generation of supersonic aircraft that address the key issues that plagued their predecessors, and a recent push by the White House aims to undo the regulatory roadblocks that have been on the books for more than fifty years.

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Hackaday Links: January 5, 2025

Good news this week from the Sun’s far side as the Parker Solar Probe checked in after its speedrun through our star’s corona. Parker became the fastest human-made object ever — aside from the manhole cover, of course — as it fell into the Sun’s gravity well on Christmas Eve to pass within 6.1 million kilometers of the surface, in an attempt to study the extremely dynamic environment of the solar atmosphere. Similar to how manned spacecraft returning to Earth are blacked out from radio communications, the plasma soup Parker flew through meant everything it would do during the pass had to be autonomous, and we wouldn’t know how it went until the probe cleared the high-energy zone. The probe pinged Earth with a quick “I’m OK” message on December 26, and checked in with the Deep Space Network as scheduled on January 1, dumping telemetry data that indicated the spacecraft not only survived its brush with the corona but that every instrument performed as expected during the pass. The scientific data from the instruments won’t be downloaded until the probe is in a little better position, and then Parker will get to do the whole thing again twice more in 2025. Continue reading “Hackaday Links: January 5, 2025”

2024: As The Hardware World Turns

With 2024 now officially in the history books, it’s time to take our traditional look back and reflect on some of the top trends and stories from the past twelve months as viewed from the unique perspective Hackaday affords us. Thanks to the constant stream of tips and updates we receive from the community, we’ve got a better than average view of what’s on the mind of hardware hackers, engineers, and hobbyists.

This symbiotic relationship is something we take great pride in, which is why we also use this time of year to remind the readers just how much we appreciate them. We know it sounds line a line, but we really couldn’t do it without you. So whether you’ve just started reading in 2024 or been with us for years, everyone here at Hackaday thanks you for being part of something special. We’re keenly aware of how fortunate we are to still be running a successful blog in the era of YouTube and TikTok, and that’s all because people like you keep coming back. If you keep reading it, we’ll keep writing it.

So let’s take a trip down memory lane and go over just a handful of the stories that kept us talking in 2024. Did we miss your favorite? Feel free to share with the class in the comments.

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Hackaday Links: September 8, 2024

OK, sit down, everyone — we don’t want you falling over and hurting yourself when you learn the news that actually yes, your phone has been listening to your conversations all along. Shocking, we know, but that certainly seems to be what an outfit called Cox Media Group (CMG) does with its “Active Listening” software, according to a leaked slide deck that was used to pitch potential investors. The gist is that the software uses a smartphone’s microphone to listen to conversations and pick out keywords that it feeds to its partners, namely Google, Facebook, and Amazon so that they can target you with directed advertisements. Ever have an IRL conversation about something totally random only to start seeing references to that subject pop up where they never did before? We sure have, and while “relationship mining” seemed like a more parsimonious explanation back in 2017, the state of tech makes eavesdropping far more plausible today. Then there’s the whole thing of basically being caught red-handed. The Big Three all huffed and puffed about how they were shocked, SHOCKED to learn that this was going on, with reactions ranging from outright denial of ever partnering with CMG to quietly severing their relationship with the company. So much for years of gaslighting on this.

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Hackaday Links: September 1, 2024

Why is it always a helium leak? It seems whenever there’s a scrubbed launch or a narrowly averted disaster, space exploration just can’t get past the problems of helium plumbing. We’ve had a bunch of helium problems lately, most famously with the leaks in Starliner’s thruster system that have prevented astronauts Butch Wilmore and Suni Williams from returning to Earth in the spacecraft, leaving them on an extended mission to the ISS. Ironically, the launch itself was troubled by a helium leak before the rocket ever left the ground. More recently, the Polaris Dawn mission, which is supposed to feature the first spacewalk by a private crew, was scrubbed by SpaceX due to a helium leak on the launch tower. And to round out the helium woes, we now have news that the Peregrine mission, which was supposed to carry the first commercial lander to the lunar surface but instead ended up burning up in the atmosphere and crashing into the Pacific, failed due to — you guessed it — a helium leak.
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Truss-Braced Wings Could Bring New Look To Runways Worldwide

Airliners have looked largely the same for a long time now. The ongoing hunt for efficiency gains has seen the development of winglets, drag reducing films, and all manner of little aerodynamic tricks to save fuel, and hence money.

Boeing now has its eye on bigger, tastier goals. It believes by switching to a truss-braced wing design, it could net double-digit efficiency gains. It’s working together with NASA to see if this concept could change the face of commercial aviation in decades to come.

Aspect Ratio Matters

The ASH 31 glider features wings with an aspect ratio of 33.5, and a lift-to-drag ratio of 56. Credit: Manfred Munch, CC-BY-SA 3.0

The key goal of using a truss-braced wing is to enable an airliner to use a wing much thinner and narrower than usual. These “high aspect ratio” wings are far more efficient than the stubbier, wider wings currently common on modern airliners.  But why is aspect ratio so important, and how does it help

If you’ve ever looked at a glider, you will have noticed its incredibly long and narrow wings, which stand it apart from the shorter, wider wings used on airliners and conventional small aircraft. These wings are said to have a high aspect ratio, the ratio between the square of the wingspan and the projected area of the wing itself.

These wings are highly desirable for certain types of aircraft, as lift-to-drag ratio increases with aspect ratio. Any wing that generates lift also generates some drag, but this can be minimized through careful wing design. By making the wings longer and narrower, and thus higher in aspect ratio, the wing tip vortices generated by the wing are weakened. This reduces drag on the plane, and quite significantly so. Continue reading “Truss-Braced Wings Could Bring New Look To Runways Worldwide”