The masks with which the Intel 4004 was fabricated

Supersize Your Intel 4004 By Over 10 Times

November 17, 2023 by Julian Scheffers 22 Comments

A PCB covered in discrete transistors with light shining through it — This is quite a bit bigger than the original 12mm² die.

The Intel 4004 was among the first microprocessors and one of the first to use the MOS silicon-gate technology. In the decades long race to build bigger CPUs, it’s been mostly forgotten. Forgotten that is, until [Klaus Scheffler] supersized it over ten-fold!

The project took about 2 years to complete and re-creates it faithfully – all 2,300 transistors included – enough to run software written for the Intel 4004. But the idea for this project isn’t unique and dates all the way back to 2000, so what gives? Turning a bunch of masks for silicon fabrication into a schematic is actually harder than it seems! [Tim McNerney] originally came up with the idea to make a giant 4004 for its “35th anniversary”. [Tim] managed to convince Intel to give him schematics and other drawings and would in return make an exhibit for Intel’s museum. With the schematic straight from [Federico Faggin], software analysis tools from [Lajos Kintli] and [Klaus Scheffler] to actually build the thing, they did what [Federico] did in one year without CAD, but in two with modern tools.

The full story by [Tim] is a lot longer and it’s definitely worth a read.

PentaBlinky – When One LED Is Not Blinky Enough

August 10, 2023 by Dave Rowntree 4 Comments

[michimartini] over on Hackaday.io loves playing with multivibrator circuits, and has come across a simple example of a ring oscillator. This is a discrete transistor RC-delay design utilizing five identical stages, each of which has a transistor that deals with charging and discharging the timing capacitor, passing along the inverted signal to its nearest neighbor. The second transistor isn’t strictly needed and is only there to invert the signal in order to drive the LED. When the low pulse passes by the LED lights, without it you’d see all the LEDs lit bar one, which doesn’t look as good.

Compare this with an astable multivibrator to understand how it works

Essentially this circuit is just the classic astable multivibrator circuit that has been split in half and replicated so that the low pulse propagates through more stages than just the two, but thinking about it as a single stage doesn’t work so well until you draw in a couple of neighbors to help visualize the behavior better.

[michimartini] does lament that the circuit starts up in a chaotic fashion and needs a quick short applying to one transistor element in order to get it to settle into a steady rhythm. Actually, that initial behaviour could be interesting in itself, especially as the timing changes with voltage and temperature.

Anyway, we like the visual effect and the curvy organic traces. It would make a neat pin badge. Since we’re thinking about blinkies, here are couple of somewhat minimalist attempts, the world’s smallest blinky, and an even smaller one. Now, who doesn’t love this stuff?

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Smallest Discrete Transistor 555 Timer

May 11, 2021 by Chris Lott 28 Comments

Over at Tiny Transistor labs, [Robo] took it upon himself to reproduce the classic 555 timer in discrete transistor form. For bonus points, he also managed to put it in a package that’s the same basic size, pin compatible with, and a plug-in replacement for the original. The first task was deciding which 555 circuit to implement. He examined a handful of different implementations — and by examined, we mean dissected them and studied the die circuitry under a microscope. In the end, he went with Hans Camenzind’s original circuit, both as a tribute and because it used the fewest transistors — a point which helped manage the final size, which is only a little bit bigger than the IC!

Speaking of sizes, have you ever soldered an EIA 01005 resistor? We agree with [mbedded.ninja] who wrote on a post about standard chip resistor sizes, the 01005 is a “ridiculously small chip package that can barely be seen by the naked eye.” It is 16 thou x 8 thou (0.4 mm x 0.2 mm) in size, and despite its name and placement in the Imperial series, it is not half the size of an 0201. The transistors are your standard 2N3904 / 2N3906, but purchased in a not-so-standard DFN (Dual Flat Pack, No Leads). We might think a 1.0 x 0.6 mm component as small, but compared to its neighboring resistors in this circuit, it’s huge.

[Robo] has done this kind of project before, most recently making a discrete recreation of of the classic 741 op-amp. We covered a similar, but larger, discrete 555 timer project back in 2011. If you want to go really big-scale with your own reproduction project, check out the MOnSter 6502 from five years ago for further inspiration. Thanks to [Lucas] for the tip.

An Op-Amp From The Ground Up

January 30, 2021 by Jenny List 49 Comments

If we had to pick one part to crown as the universal component in the world of analogue electronics, it would have to be the operational amplifier. The humble op-amp can be configured into so many circuit building blocks that it has become an indispensable tool for designers. It’s tempting to treat an op-amp as a triangular black box in a circuit diagram, but understanding its operation gives an insight into analogue electronics that’s worth having. [Mitsuru Yamada]’s homemade op-amp using discrete components is thus a project of interest, implementing as it does a complete simple op-amp with five transistors.

Looking at the circuit diagram it follows the classic op-amp with a long-tailed pair of NPN transistors driving a PNP gain stage and finally a complimentary emitter follower as an output buffer. It incorporates the feedback capacitor that would have been an external component on early op-amp chips, and it has a couple of variable resistors to adjust the bias. Keen eyed readers will notice its flaws such as inevitably mismatched transistors and the lack of a current mirror in the long-tailed pair, but using those to find fault in a circuit built for learning is beside the point. He demonstrated it in use, and even goes as far as to show it running an audio power amplifier driving a small speaker.

For the dedicated student of op-amps, may we suggest further reading as we examine the first integrated circuit op-amp?

Building Video Pong With Discrete Components

September 17, 2019 by Lewin Day 19 Comments

Pong is a classic from the very dawn of the video game era. Recreating it remains a popular exercise for those new to coding. However, its simple logic makes this game particularly suited to an all-hardware build; something which [Glen] tackles with aplomb.

Not content to take the easy way out, [Glen] went for a particularly hardcore method of construction. The game uses absolutely zero integrated circuits in its construction. Instead, it relies upon the services of 431 bipolar transistors, 6 JFETs and 826 diodes. Everything is laced together on protoboard, connected with a neatly organised nest of colored wires. Schematics are available for the curious.

It’s a full featured build, too. Video output is in color, scores are displayed at the top of the screen, and there’s even stereo panning for the sound effects. It just goes to show what some humble components can do when put to work in the right way. We’ve seen some of [Glen]’s work before too, for example in this op-amp bouncing ball device. Video after the break.

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Switching: From Relays To Bipolar Junction Transistors

September 7, 2017 by Sean Boyce 28 Comments

How many remote controls do you have in your home? Don’t you wish all these things were better integrated somehow, or that you could add remote control functionality to a random device? It’s a common starting point for a project, and a good learning experience for beginners.

A common solution we’ve seen applied is to connect a relay in parallel to all the buttons we want to press. When the relay is triggered, for example by your choice of microcontroller, it gets treated as a button press. While it does work, relays are not really the ideal solution for the very low current loads that we’re dealing with in these situations.

As it turns out, there are a few simple ways to solve this problem. In this article, we’re going to focus on using common bipolar junction transistors instead of relays to replace physical switches. In short, how to add transistors to existing electronics to control them in new ways.

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42,300 Transistor Megaprocessor Is Complete

July 6, 2016 by Moritz Walter 83 Comments

As it turns out, the answer is not 42, it’s 42.3 — thousand. That’s how many discrete transistors spread across the 30 m² room housing this massive computation machine. [James Newman’s] Megaprocessor, a seriously enlarged version of a microprocessor, is a project we’ve been following with awe as it took shape over the last couple of years.

[James] documented his work in great detail, and by doing so, took us on a journey through the inner workings of microprocessors. His monumental machine is now finished, and it’s the ultimate answer to how a processor – and pretty much everything that contains a processor – works.

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