Open-Source Firmware For Soldering Irons

August 2, 2023 by Bryan Cockfield 23 Comments

For most of us, the first soldering iron we pick up to start working on electronics has essentially no features at all. Being little more than resistive heaters plugged straight into the wall with perhaps a changeable tip, there’s not really even a need for a power switch. But doing anything more specialized than through-hole PCB construction often requires a soldering iron with a little more finesse, though. Plenty of “smart” soldering irons are available for specialized soldering needs now, and some are supported by the open-source IronOS as well.

The project, formerly known as TS100, is a versatile soldering iron control firmware that started as an alternative firmware for only the TS100 soldering iron. It has since expanded to have compatibility with several other soldering irons and hosts a rich set of features, including temperature control, motion activation, and the ability to temporarily increase the temperature when using the iron. The firmware is also capable of working with irons that use batteries as well as irons that use USB power delivery.

For anyone with a modern smart soldering iron, like the Pinecil or various Miniware iron offerings, this firmware is a great way of being able to gain fine control over the behavior of one’s own soldering iron, potentially above and beyond what the OEM firmware can do. If you’re still using nothing more than a 30W soldering iron that just has a wall plug, take a look at a review we did for the TS100 iron a few years ago to see what you’re missing out on.

Photo via Wikimedia Commons

A Deep Dive On Battery Life

July 28, 2023 by Bryan Cockfield 12 Comments

There are all kinds of old wives’ tales surrounding proper battery use floating around in the popular culture. Things like needing to fully discharge a battery every so often, unplugging devices when they’re fully charged, or keeping batteries in the fridge are all examples that have some kernel of truth to them but often are improperly applied. If you really want to know the truth about a specific battery, its behavior, and its features, it helps to dig in and actually take some measurements directly like [Tyler] has done with a vast array of embedded batteries in IoT devices.

[Tyler] is a firmware engineer by trade, so he is deeply familiar with this type of small battery. Battery performance can change dramatically under all kinds of scenarios, most important among them being temperature. But even the same type of battery can behave differently to others that are otherwise identical, which is why it’s important to have metrics for the batteries themselves and be able to measure them to identify behaviors and possible problems. [Tyler] has a system of best practices in place for monitoring battery performance, especially after things like firmware upgrades since small software changes can often have a decent impact on battery performance.

While working with huge fleets of devices, [Tyler] outlines plenty of methods for working with batteries, deploying them, and making sure they’re working well for customers. A lot of it is extremely useful for other engineers looking to develop large-scale products like this but it’s also good knowledge to have for those of us rolling out our own one-off projects that will operate under battery power. After all, not caring for one’s lithium batteries can have disastrous consequences.

Remote Code Execution On An Oscilloscope

July 17, 2023 by Bryan Cockfield 10 Comments

There are a huge number of products available in the modern world that come with network connectivity now, when perhaps they might be better off with out it. Kitchen appliances like refrigerators are the classic example, but things like lightbulbs, toys, thermostats, and door locks can all be found with some sort of Internet connectivity. Perhaps for the worse, too, if the security of these devices isn’t taken seriously, as they can all be vectors for attacks. Even things like this Rigol oscilloscope and its companion web app can be targets.

The vulnerability for this oscilloscope starts with an analysis of the firmware, which includes the web control application. To prevent potentially bricking a real oscilloscope, this firmware was emulated using QEMU. The vulnerability exists in the part of the code which involves changing the password, where an attacker can bypass authentication by injecting commands into the password fields. In the end, the only thing that needs to be done to gain arbitrary code execution on the oscilloscope is to issue a curl command directed at the oscilloscope.

In the end, [Maunel] suggests not connecting this oscilloscope to the Internet at all. He has informed the producer about it but as of this writing there has not been a resolution. It does, however, demonstrate the vulnerabilities that can be present in network-connected devices where the developers of the software haven’t gone to the lengths required to properly secure them for use with the modern Internet. Even things not connected to a traditional Internet connection can be targets for attacks.

Inexpensive Ham Radio Gets Upgrades Thanks To A Trojan

July 6, 2023 by Dan Maloney 21 Comments

Love them or hate them, the crop of cheap hand-held amateur radio transceivers is here to stay. They’re generally horrible radios, often smearing spurious emissions across the spectrum, but they’re cheap enough to throw in a glove box for emergencies, and they invite experimentation — for instance, modifying the firmware to add functionality the OEM didn’t think to offer.

The new hotness in this class of radios is the Quansheng UV-K5, a two-band transceiver you can pick up for about $40, and we suspect it’ll get hotter still with this firmware trojan by [Piotr (SQ9P)]. We’ve already seen a firmware hack for these radios, one that aimed at unlocking the full frequency range of the RF chip at the heart of the radio. Honestly, we’re not huge fans of these mods, which potentially interfere with other allocations across multiple bands. But [Piotr]’s hacks seem a bit more innocuous, focusing mainly on modifying the radio’s display and adding useful features, such as a calibrated received signal strength bar graph and a numerical RSSI display. The really neat new feature, though, is the spectrum display, which shows activity across a 2-MHz slice of spectrum centered on the currently set frequency. And just because he could, [Piotr] put in a game of Pong.

[Piotr]’s description of the mod as a trojan seems apt since his new programs run in parallel to the OEM firmware by wrapping its vector table. We’d imagine other mods are possible, and we’re keen to see what people come up with for these hackable little units. Just make sure you’re staying within the law, especially in the United States — the FCC does not play games (third item).

Easy Modifications For Inexpensive Radios

June 23, 2023 by Bryan Cockfield 65 Comments

Over the past decade or so, amateur radio operators have benefited from an influx of inexpensive radios based around a much simpler design than what was typically commercially available, bringing the price of handheld dual-band or GMRS radios to around $20. This makes the hobby much more accessible, but they have generated some controversy as they tend to not perform as well and can generate spurious emissions and other RF interference that a higher quality radio might not create. But one major benefit besides cost is that they’re great for tinkering around, as their simplified design is excellent for modifying. This experimental firmware upgrade changes a lot about this Quansheng model.

With the obligatory warning out of the way that modifying a radio may violate various laws or regulations of some localities, it looks like this modified firmware really expands the capabilities of the radio. The chip that is the basis of the radio, the BK4819, has a frequency range of 18-660 MHz and 840-1300 MHz but not all of these frequencies will be allowed with a standard firmware in order to comply with various regulations. However, there’s typically no technical reason that a radio can’t operate on any arbitrary frequency within this range, so opening up the firmware can add a lot of functionality to a radio that might not otherwise be capable.

Some of the other capabilities this modified firmware opens up is the ability to receive in various other modes, such as FM and AM within the range of allowable frequencies. To take a more deep dive on what this firmware allows be sure to check out the original GitHub project page as well, and if you’re curious as to why these inexpensive radios often run afoul of radio purists and regulators alike, take a look at some of the problems others have had in Europe.

Hackaday Links: May 28, 2023

May 28, 2023 by Dan Maloney 20 Comments

The Great Automotive AM Radio War of 2023 rages on, with the news this week that Ford has capitulated, at least for now. You’ll recall that the opening salvo came when the US automaker declared that AM radio was unusable in their EV offerings thanks to interference generated by the motor controller. Rather than fixing the root problem, Ford decided to delete the AM option from their EV infotainment systems, while letting their rolling EMI generators just keep blasting out interference for everyone to enjoy. Lawmakers began rattling their sabers in response, threatening legislation to include AM radio in every vehicle as a matter of public safety. Ford saw the writing on the wall and reversed course, saying that AM is back for at least the 2024 model year, and that vehicles already delivered without it will get a fix via software update.

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Adding Variometer Functionality To A GPS

May 25, 2023 by Bryan Cockfield 10 Comments

Flying a glider, or similarly piloting a paraglider or hang glider, can all be pathways into aviation with a lower barrier of entry than powered flight. Sacrificing one’s engine does generate a few complexities, but can be rewarding as the pilot searches for various means of increasing altitude like ridge soaring or thermaling. You’ll need a special instrument called a variometer to know just how much altitude you’re gaining though, like this one which is built into commercially-available handheld GPS units.

These GPS units are normally intended for use on terra firma only, but [Oganisyan] has figured out a clever way to add this flight instrumentation to these units to help when operating a paraglider. An ATmega328 paired with a pressure sensor is added to the inside of the GPS units and communicates with an available serial interface within the units. To complete the modification, a patched firmware must be installed which adds the variometer function to the display. This upgrade is compatible with a handful of GPS units as well such as the BikePilot2+ or Falk Tiger.

For those who already own one of these GPS units, this could be a cost-effective way of obtaining a variometer, especially since commercially-available variometers tailored for this sort of application can cost around $200 to $500. It is an activity sensitive to cost, though, as it offers a much more affordable option for taking to the skies than any powered craft could, with an exception made for this powered paraglider which offers the ability for powered take off and flight extension using electric-powered props.

Thanks to [MartinO] for the tip!