No matter what field you’re in, it’s interesting and instructive to find out how others practice it. That’s especially true with electrical distribution systems, where standards and practices differ from country to country and even between regions. This tour of a typical British residential electrical panel is a great example of the different ways that the same engineering problems can be solved, and the compromises that always attend any design.
We’re used to seeing [Big Clive] tearing interesting devices to bits, but rest assured that this electrical panel remains largely intact as it gives up its secrets. Compared to the distribution panels and circuit breakers common in North American residential construction, the British consumer unit is a marvel of neatness and simplicity. True, the unit on display hasn’t been put into service yet, and things will no doubt change once an electrician is through with it, but the fact that everything is DIN rail mounted is pretty cool. [Clive] explains a few of the quirks of the panel, such as the fact that what looks like a main breaker is in fact just an isolation switch, and that there are a pair of residual current devices (RCDs), which we call ground-fault circuit interrupters (GFCIs) in North America, that also don’t act as circuit breakers, despite appearances. A stout bus bar is provided to link the RCDs to adjacent circuit breakers, forming two groups that are separately protected from ground faults.
[Clive] notes with dismay that the lugs of the bus bar can actually be inserted behind the rising clamp terminal on the breaker, resulting in poor connections and overheating. Still, we wouldn’t mind some of these concepts brought to panels in North America, which we covered a bit in a discussion on circuit protection a while back.
Continue reading “A Peek Inside A Typical British Residential Power Panel”
What if you didn’t have to risk your life to disconnect the power during a catastrophic storm? That’s a question many people in Houston were asking themselves as they watched water from Hurricane Harvey and other storms surge through the streets, swell in the gutters, and flood their homes.
Among these Houstonians were engineering students [Jon] and [Cyrus Jyan]. They watched as homeowners fought to safely disconnect their homes from the power grid and said, it shouldn’t have to be this way. They designed the Flood Fault Circuit Interrupter to monitor target areas and disconnect the power automatically when a credible threat is detected.
The FFCI is built on top of existing protection schemes like GFCIs and Arc Fault Circuit Interrupters. It isn’t meant to replace them, but instead tie them together and turn them off based on input from float switches.
As floodwaters rise, an EEPROM does a lookup and compare to decide if the threat is enough to shut it down. If so, an alarm signal to a shunt trip breaker can either throw the whole system to OFF, or else switch over to an alternate power source. The system is built around a standard security panel and keypad interface that supports 12 V alarm output. We particularly like the float switch enclosures that allow water to enter while keeping out debris.
A fully stocked freezer can be a blessing, but it’s also a disaster waiting to happen. Depending on your tastes, there could be hundreds of dollars worth of food in there, and the only thing between it and the landfill is an uninterrupted supply of electricity. Keep the freezer in an out-of-the-way spot and your food is at even greater risk.
Mitigating that risk is the job of this junkbox power failure alarm. [Derek]’s freezer is in the garage, where GFCI outlets are mandated by code. We’ve covered circuit protection before, including GFCIs, and while they can save a life, they can also trip accidentally and cost you your steaks. [Derek] whipped up a simple alarm based on current flow to the freezer. A home-brew current transformer made from a split ferrite core and some magnet wire is the sensor, and a couple of op-amps and a 555 timer make up the detection and alarm part. And it’s all junk bin stuff — get a load of that Mallory Sonalert from 1983!
Granted, loss of power on a branch circuit is probably one of the less likely failure modes for a freezer, but the principles are generally applicable and worth knowing. And hats off to [Derek] for eschewing the microcontroller and rolling this old school. Not that there’s anything wrong with IoT fridge and freezer alarms.
Continue reading “Junkbox Freezer Alarm Keeps Steaks Safe”
Many tools can be used either for good or for evil — it just depends on the person flipping the switch. (And their current level of mischievousness.) We’re giving [Callan] the benefit of the doubt here and assuming that he built his remote-controlled Residual Current Device (RDC) tripper for the purpose of testing the safety of the wiring in his own home. On the other hand, he does mention using it to shut off all the power in his house during an “unrelated countdown at a party”. See? Good and evil.
An RCD (or GFCI in the States) is a kind of circuit breaker that trips when the amount of current in the hot and neutral mains power lines aren’t equal and opposite, which would suggest that the juice was leaking out somewhere, hopefully not through someone. They only take a few milliamps of imbalance to blow so that nobody gets hurt. Making a device to test an RCD is easy; a resistor between hot and the protective ground circuit would do.
[Callan] over-engineers. He used a 50 W resistor where 30 W would do under the worst circumstances. A stealthy solid-state relay switches the resistor in, driven by an Uno and a Bluetooth module, so he can trip his circuit breakers from his smartphone, naturally.
Continue reading “Awesome Prank or Circuit-Breaker Tester?”
My introduction to circuit protection came at the tender age of eight. Being a curious lad with an inventive – and apparently self-destructive – bent, I decided to make my mother a lamp. I put a hose clamp around the base of a small light bulb, stripped the insulation off an old extension cord, and jammed both ends of the wires under the clamp. When I plugged my invention into an outlet in the den, I saw the insulation flash off the cord just before the whole house went dark. Somehow the circuit breaker on the branch circuit failed and I tripped the main breaker on a 200 amp panel. My mother has never been anywhere near as impressed with this feat as I was, especially now that I know a little bit more about how electricity works and how close to I came to being a Darwin Award laureate.
To help you avoid a similar fate, I’d like to take you on a trip (tee-hee!) through the typical household power panel and look at some of the devices that stand at the ready every day, waiting for a chance to save us from ourselves. As a North American, I’ll be focusing on the residential power system standards most common around here. And although there is a lot of technology that’s designed to keep you safe as a last resort, the electricity in your wall can still kill you. Don’t become casual with mains current!
Continue reading “Tripping Out: A Field Guide to Circuit Protection”