3D Printing With A Hot Glue Gun

October 31, 2024 by Jenny List 14 Comments

Face it, we’ve all at some time or other looked at our hot glue guns, and thought “I wonder if I could use that for 3D printing!”. [Proper Printing] didn’t just think it, he’s made a working hot glue 3D printer. As you’d expect, it’s the extruder which forms the hack here.

A Dremel hot glue gun supplies the hot end, whose mains heater cartridge is replaced with a low voltage one with he help of a piece of brass tube. He already has his own design for an extruder for larger diameters, so he mates this with the hot end. Finally the nozzle is tapped with a thread to fit an airbrush nozzle for printing, and he’s ready tp print. With a much lower temperature and an unheated bed it extrudes, but it takes multiple attempts and several redesigns of the mechanical parts of the extruder before he finally ended up with the plastic shell of the glue gun as part of the assembly.

The last touch is a glue stick magazine that drops new sticks into a funnel on top of the extruder, and it’s printing a Benchy. At this point you might be asking why go to all this effort, but when you consider that there are other interesting materials which are only available in stick form it’s clear that this goes beyond the glue. If you’re up for more hot glue gun oddities meanwhile, in the past we’ve shown you the opposite process to this one.

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Over-molding Wires With Hot Glue And 3D Printed Molds

August 2, 2024 by Dan Maloney 48 Comments

We’ve said it before and we’ll say it again: water always finds a way in. That’s particularly problematic for things like wire splices in damp environments, something that no amount of electrical tape is going to help. Heat shrink tubing might be your friend here, but for an electrically isolated and mechanically supported repair, you may want to give over-molding with a hot glue gun a try.

The inspiration for [Print Practical]’s foray into over-molding came from a video that’s making the rounds showing a commercially available tool for protecting spliced wires in the automotive repair trade. It consists of a machined aluminum mold that the spliced wires fit into and a more-or-less stock hot glue gun, which fills the mold with melted plastic. [Print Practical] thought it just might be possible to 3D print custom molds at home and do it himself.

His first attempt didn’t go so well. As it turns out, hot glue likes to stick to things — who knew? — including the PETG mold he designed. Trying to pry apart the mold after injection was a chore, and even once he got inside it was clear the glue much preferred to stay in the mold. Round two went much better — same wire, same mold, but now with a thin layer of vegetable oil to act as a release agent. That worked like a charm, with the over-mold standing up to a saltwater bath with no signs of leaking. [Print Practical] also repaired an iPhone cable that has seen better days, providing much-needed mechanical support for a badly frayed section.

This looks like a fantastic idea to file away for the future, and one that’s worth experimenting with. Other filament types might make a mold better able to stand up to the hot glue, and materials other than the ethylene-vinyl acetate copolymer found in most hot glue sticks might be explored. TPU over-molds, anyone? Or perhaps you can use a printer as an injector rather than the glue gun.

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Sticky Situation Leads To Legit LEGO Hack

April 24, 2024 by Kristina Panos 8 Comments

[samsuksiri] frequently uses a laptop and has an external drive to store projects. The drive flops around on the end of its tether and gets in the way, so they repurposed their old iPod pouch and attached it to the laptop lid with double-sided tape. You can guess how that went — the weight of the drive caused the pocket to sag and eventually detach over time.

Then [samsuksiri] remembered that they had LEGO DOTS patch stashed somewhere. It’s an 8×8 plate with adhesive on the back so you can build almost anywhere. Then the problem was this: how to attach LEGO to the drive itself? You’d think this is where the hot glue comes in, but that didn’t work because the drive is too slippery.

Nothing worked, really — not until [samsuksiri] flipped the drive over to work with the dimpled side that has un-coated plastic. Finally, the answer turned out to be mounting tape. Now, [samsuksiri] can attach the drive in any orientation, or even attach a second drive. Be sure to check it out after the break.

Looking for slightly more astounding LEGO creations? Check out this hydroelectric dam.

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Ballpoint Switch Is Oh-So Satisfying

January 28, 2024 by Kristina Panos 8 Comments

Alright, here’s your quick and dirty hack for the day. The astute among you may recall [Peter Waldraff]’s bookshelf train build of a few days ago, and the fact that he used a switch made from a dead ballpoint pen to light up the scene. Fortunately, [Peter] wrote in to give us the details of this low-voltage sub-build, which you can see in the video after the break.

Essentially, [Peter] starts by making a shortened version of the pen. He modifies nearly every bit of it, including cutting down the ink cartridge, so if you try this, make sure the thing is all dried up first. Then, as he is screwing the point holder back on the barrel, he wraps elastic cord around the inside barrel in lieu of having sewing thread lying around. This cord along with some hot glue will hold a pair of paper clips to the sides of the point holder. When the pen is clicked into the writing position, it makes a connection between the paper clips and closes the circuit on whatever is wired into it.

What types of little hacks like this have gotten you through the build? Let us know in the comments, or better yet, write it up and drop us a tip. By the way, here is that bookshelf train build in case you missed it.

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Zippy Plastic Welding

May 15, 2023 by Al Williams 53 Comments

Plastic welding isn’t a new idea. But a recent video from [The Maker] shows an interesting twist. Given a broken piece of plastic, he secures it together with tape, machines out a channel around the cracks, and then melts zip ties into the channels. Honestly, although he mentions plastic welding and soldering, we aren’t sure this isn’t just simple gluing, but it did give us some ideas. Watch the video below and you’ll probably get the same ideas.

The ingenuity here isn’t necessarily using hot plastic to glue together two pieces — that’s just a hot glue gun, after all. Rather, it occurred to us that the key here was machining out the places where significant amounts of the hot plastic could bond the two pieces together. He cut the channels with a rotary tool, buffed them, and used a hot knife to give them some internal texture. But with a 3D printer, you could build these channels into parts that were made to interlock.

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A hot glue gun with a revolving stick holder on the back

Quick Reload For Your Glue Sticks: The Glue Gun Six Shooter

October 8, 2022 by Robin Kearey 16 Comments

They say that the two essential items in any toolbox are WD-40 and duct tape: one thing to make stuff move and another thing to stop stuff from moving. Many hackers would argue that the third essential tool should be hot glue — it stops stuff from moving, but still allows you to move it later if you decide that’s better after all. It also works on loads of stuff ranging from macaroni to microcontrollers. And let’s be honest: who hasn’t done the “pew pew” thing with their glue gun?

[Vije Miller] decided to give his hot glue dispenser a bit of a western vibe and built himself a Glue Gun Six Shooter. Like an Old West revolver, it has a rotating cylinder with six rounds of ammunition that lets you continue gluing right away even if your glue stick runs out in the middle of a job. A tiny switch on the side of the barrel starts the reloading sequence: one servo rotates the cylinder, then another one chambers a round. Both are controlled by an Arduino Nano, which is powered by a 5 V USB power supply hidden in the grip.

A red laser below the barrel gives the user a better aim, as well as a bit more “pew pew” ability. The rest of the gun is pretty standard, similar to what we’ve seen before in a teardown. If you’re looking for something more high-tech, check out [Ben Heck]’s ultimate glue gun.

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Throw Out That Box? No, Build A Shelving Unit

June 9, 2022 by Kristina Panos 17 Comments

Are you one of those people who hoards cardboard for someday, and then periodically breaks it all down and puts it out for recycling because you haven’t done anything with it yet? Well, load up a new blade in the utility knife and fire up that hot glue gun, because the [Cardboard Ninja]’s gonna show you how to make a shelving unit from the biggest box in your collection.

[Cardboard Ninja] goes about the build quite smartly, cutting the legs from the four long bends already in the cardboard. This is repeated in the shelves, which are made from the box’s sides — [Cardboard Ninja] takes advantage of the bends when it comes to cutting out the shelves and creates the other three with the edge of a metal ruler. The rest of the cardboard is devoted to supports for shelves and legs.

While you could use this unit to hold all the other, smaller boxen you have lying around, that would be a gross under-utilization. You see, the way this is put together, it can hold upwards of 133 lbs (60 kg) total, provided the rules of weight distribution are followed, and the heaviest things are on the bottom shelf.

That does seem like a lot of weight, but given that this was constructed by someone who has a holster for their utility knife and calls themselves [Cardboard Ninja], I think we can trust their stress tests and just go with it. Given that, it’s always a good idea to anchor shelving units to the wall.

You know, this would make a pretty good entry into the second Challenge of this year’s Hackaday Prize. Remember: this is the final weekend to enter, and the window closes at 7AM Pacific on Sunday, so get hackin’!

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