Hackaday Links: February 13, 2022

February 13, 2022 by Dan Maloney 31 Comments

If you need evidence that our outwardly peaceful little neck of the solar system is actually a dangerous place, look no further than the 40 newly launched Starlink satellites that were just clobbered out of orbit. It seems that the SpaceX launch on February 3 was ill-timed, as it coincided with the arrival of energetic plasma from a solar storm that occurred a few days before. The coronal mass ejection followed an M-class flare on the Sun, which was aimed just right to hit just as the 49-satellite addition to the Starlink constellation was being released. This resulted in an expansion of the upper atmosphere sufficient to increase drag on the newborn satellites — up to 50% more drag than previous launches had encountered. Operators put the satellites into safe mode, but it appears that 40 of them have already met a fiery demise, or soon will. Space is a tough place to make a living.

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Working Model Reveals Amazing Engineering Of Webb’s Mirror Actuators

February 8, 2022 by Dan Maloney 30 Comments

We end up covering a lot of space topics here on Hackaday, not because we’re huge space nerds — spoiler alert: we are — but because when you’ve got an effectively unlimited budget and a remit to make something that cannot fail, awe-inspiring engineering is often the result. The mirror actuators on the James Webb Space Telescope are a perfect example of this extreme engineering, and to understand how they work a little better, [Zachary Tong] built a working model of these amazing machines.

The main mirror of the JWST is made of 18 separate hexagonal sections, the position of each which must be finely tuned to make a perfect reflector. Each mirror has seven actuators that move it through seven degrees of freedom — the usual six that a Stewart platform mechanism provides, plus the ability to deform the mirror’s curvature slightly. [Zach]’s model actuator is reverse-engineered from public information (PDF) made available by the mirror contractor, Ball Aerospace. While the OEM part is made from the usual space-rated alloys and materials, the model is 3D printed and powered by a cheap stepper motor.

That simplicity belies the ingenious mechanism revealed by the model. The actuators allow for both coarse and fine adjustments over a wide range of travel. A clever tumbler mechanism means that only one motor is needed for both fine and coarse adjustments, and a flexure mechanism is used to make the fine adjustments even finer — a step size of only 8 nanometers!

Hats off to [Zach] for digging into this for us, and for making all his files available in case you want to print your own. You may not be building a space observatory anytime soon, but there’s plenty about these mechanisms that can inform your designs.

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Hackaday Links: January 30, 2022

January 30, 2022 by Dan Maloney 12 Comments

After all the fuss and bother along the way, it seems a bit anticlimactic now that the James Webb Space Telescope has arrived at its forever home orbiting around L2. The observatory finished its trip on schedule, arriving on January 24 in its fully deployed state, after a one-month journey and a couple of hundred single-point failure deployments. The next phase of the mission is commissioning, and is a somewhat more sedate and far less perilous process of tweaking and trimming the optical systems, and getting the telescope and its sensors down to operating temperature. The commissioning phase will take five or six months, so don’t count on any new desktop photos until summer at the earliest. Until then, enjoy the video below which answers some of the questions we had about what Webb can actually see — here’s hoping there’s not much interesting to see approximately in the plane of the ecliptic.

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Hackaday Links: January 16, 2022

January 16, 2022 by Dan Maloney 21 Comments

As winter well and truly grips the northern hemisphere, it’s time once again to dunk on Tesla for leaving some owners out in the cold — literally. It seems that some Model 3 and Model Y owners are finding their ride’s heat pump isn’t exactly up to the task of, you know, pumping heat. That this seems to be happening mostly in the northeastern US and southern Canada, where a polar vortex is once again dominating the weather and driving temperatures down into the -30 °C (-22 °F) range, perhaps speaks more to the laws of thermodynamics than it does to the engineering of the Tesla climate control system. After all, if there’s not much heat outside the car, it’s hard to pump it inside. But then again, these are expensive machines, some of which have had extensive repairs to address this exact same issue when it cropped up last year. It seems to us that owners have a legitimate gripe with Tesla about this, and they may be getting some help from the Feds, who are taking an interest in the situation from a safety standpoint. After all, no heat likely means fogged up windows, and that’s hardly conducive to a safe trip. But hey, that’s what self-driving is for, right?

Much has been made of the dearth of engineering cameras on the James Webb Space Telescope, and the fact that we’ve been relying on animations to illustrate the dozens of deployments needed to unfurl the observatory and make it ready for its mission. Putting aside the fact that adding extra cameras to the spacecraft makes little sense since the interesting stuff was all happening on the side where the sun doesn’t shine, we did get treated to what was billed as “humanity’s last look at Webb” thanks to an engineering camera on the Ariane 5 rocket. But not so fast — an astrophotographer named Ethan Gone managed to spot the JWST as it transited to L2 the day after launch. Granted, the blip of light isn’t as spectacular as the Ariane shots, and it took a heck of a lot of astrophotography gear to do it, but it’s still thrilling to watch Webb moving gracefully through Orion.

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Hackaday Links: January 9, 2022

January 9, 2022 by Dan Maloney 10 Comments

It looks like we have a new space observatory! According to NASA, all the major deployments on the James Webb Space Telescope have been completed successfully. This includes the tricky sunshield deployment and tensioning, which went off this week without much in the way of trouble. The final major deployment, the unfolding of the starboard wing of the primary mirror of the telescope, was completed on Saturday while the spacecraft was still almost 400,000 km from its forever home orbiting Lagrange point L2. Mission controllers had allotted two weeks for the 300-odd deployments needed to turn the packaged machine into a working observatory. The remaining two weeks or so of flight include less dramatic tasks, such as trimming the shape of the primary mirror with servos that subtly alter the position and curvature of each of the 18 segments, plus a bunch of calibration tasks. But it looks like most of the really scary stuff is behind us now.

From the “Interesting Innards” department, if you’re a fan of either gaming or industrial CT scans, check out Scan of the Month’s look inside Nintendo handheld game consoles. They’ve put a bunch of games through computed tomography scans, and the results are really interesting, false-colored though they may be. Seeing the progression of technology from the original 1989 Game Boy to the Switch is fascinating. The side notes on the history and tech inside each one are pretty cool too.

A couple of weeks ago we mentioned Andrew Sink’s online low-poly generator, which takes any 3D model and allows you to control the number of polygons used to render it. He dropped us a line to let us know the tool proved popular enough that he had to move it off GitHub and onto a dedicated site. Check it out at its new home.

When something like this pops up in your feed, it seems like the best approach is to share it. It’s called DentalSlim, and claims to be the first intra-oral device designed for weight loss. It’s a hardware lock for your teeth, and it looks perfectly horrifying. The device is designed to be applied by a ~~sadist~~ dentist and effectively locks the lower jaw to the upper with magnets, allowing the wearer to open his or her mouth only enough to take a liquid diet. There’s also a provision for the wearer to unlock the device in an emergency, which is wise — can you imagine catching a stomach bug with your jaw locked shut? — but that seems to defeat the “hardware-enforced willpower” that the device is based on.

Have you got a bunch of filament spools lying around from all that 3D printing? Rather than put them to use rolling up strings of lights from the Christmas tree, here’s another idea: turn them into nice covered bird feeders. All you need to do is apply a rim around one side to hold the seed before hanging them out for the birds. We suppose walling off the space between the sides completely and drilling some holes could also turn them into birdhouses, too.

And finally, if your filament spool bird feeder isn’t attracting the attention of the neighborhood cats, perhaps it’s because they’ve found a nice, cozy spot to soak up some heat. At least that’s what some Starlink users are seeing as their feline friends cuddle up on Dishy McFlatface for a long winter’s nap. You see, the phased array antenna inside the enclosure gets pretty toasty, and cats are pretty much any-port-in-a-storm critters, so it’s only natural. We can’t imagine their choice of basking locale does much for data throughput, and it’s probably quite a laugh when the dish pivots to track a satellite. But it’s hard to feel sorry for something that sleeps 23-½ hours a day.

2021: As The Hardware World Turns

January 3, 2022 by Tom Nardi 15 Comments

Well, that didn’t go quite as we expected, did it? Wind the clock back 365 days, and the world seemed to be breathing a collective sigh of relief after making it through 2020 in one piece. Folks started getting their COVID-19 vaccines, and in-person events started tentatively putting new dates on the calendar. After a rough year, it seemed like there was finally some light at the end of the tunnel.

Turns out, it was just a another train. New variants of everyone’s favorite acute respiratory syndrome have kept the pandemic rolling, and in many parts of the world, the last month or so has seen more new cases of the virus than at any point during 2020. This is the part of the Twilight Zone episode were we realize that not only have we not escaped the danger, we didn’t even understand the scope of it to begin with.

Case in point, the chip shortages. We can’t blame it entirely on the pandemic, but it certainly hasn’t helped matters. From video game systems to cars, production has crawled to a standstill as manufacturers fight to get their hands on integrated circuits that were once plentiful. It’s not just a problem for industry either, things have gotten so bad that there’s a good chance most of the people reading this have found themselves unable to get their hands on a part or two these last few months. If you were working on a hobby project, it’s a temporary annoyance. But for those who planned on finally bringing their latest big idea to market, we’ve heard tales of heartbreaking delays and costly redesigns.

It would be easy to look at the last twelve months and see nothing but disappointment, but that’s hardly the attitude you want to have at the beginning of the year. So let’s take the high road, and look back on some of the highlights from 2021 as we turn a hopeful eye towards the future.

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Hackaday Links: January 2, 2022

January 2, 2022 by Dan Maloney 10 Comments

That sound you may have heard in the wee hours of Christmas morning had nothing to do with Santa; rather, it was the sound of a million astronomers collectively letting out their breath around the world as the James Webb Space Telescope survived its fiery ride to space. And not only did it survive, but the ESA launch team did such a good job putting the Ariane rocket on course that NASA predicts the observatory now has enough fuel to more than double its planned ten-year mission. Everything about the deployment process seems to be going well, too, with all the operations — including the critical unfurling of the massive and delicate sunshield — coming off without a hitch. Next up: tensioning of the multiple layers of the sunshield. If you want to play along at home, NASA has a nice site set up to track where JWST is and what its current status is, including temperatures at various points on the telescope.

We got a tip from Mark about some dodgy jumper wires that we thought we should share. Low-quality jumpers aren’t really a new problem, but they can really put a damper on the fun of prototyping. The ones that Mark found could be downright dangerous. He got them with a recent dev board purchase; outwardly, they appear fine, at least at first. Upon closer inspection, though, the conductors have turned to powder inside the insulation. Even the insulation is awful, since it discolors when even slightly flexed. He suspects conductors are actually copper-plated aluminum; check out his pictures below and maybe look through your collection for similarly afflicted jumpers.

Speaking of dodgy hardware, if you love the smell of melting MOSFETs in the morning, then have we got a deal for you. It seems that a non-zero number of Asus Z690 Hero PC motherboards have suffered a fiery demise lately, stirring complaints and discontent. This led some curious types to look for the root cause, which led to the theory that an electrolytic cap had been installed with the wrong polarity on the dead boards. Asus confirmed the diagnosis, and is doing the right thing as they are “working with the relevant government agencies on a replacement program.” So if you’ve got one of these motherboards, you might want to watch the video below and see how the caps were installed.

If you’re in the mood for some engineering eye-candy, check out the latest video from Asianometry. They’ve got a finger on the pulse of the semiconductor industry, with particular attention paid to the engineering involved in making the chips we all have come to depend on. The video below goes into detail on the extreme ultraviolet (EUV) light source that fabrication machine maker ASML is developing for the next generation of chip making. The goal is to produce light with a mind-bending wavelength of only 13.5 nanometers. We won’t spoil the details, but suffice it to say that hitting microscopic droplets of tin with not one but two lasers is a bit of a challenge.

And finally, bad luck for 38 people in Tokyo who were part of a data breach by the city’s Metropolitan Police Department. Or rather, good luck since the data breach was caused by the loss of two floppy disks containing their information. The police say that there haven’t been any reports of misuse of the data yet, which is really not surprising since PCs with floppy drives are a little thin on the ground these days. You’d think that this would mean the floppies were left over from the 90s or early 2000s, but no — the police say they received the disks in December of 2019 and February of 2021. We’d love to know why they’re still using floppies for something like this, although it probably boils down to yet another case of “if it ain’t broke, don’t fix it.”