laser cutter

210 Articles

Paper Tape – With LASERs!

January 29, 2025 by 20 Comments

Though it is many decades since paper tape was commonly used as a data input or storage medium, it still holds a fascination for many who work with computers. Over the years we’ve featured more than one paper tape related project, and the latest to come out way is [ColemanJW2]’s 8-bit ASCII paper tape generator.

It’s natural to expect when talking about a paper tape generator that a machine of some type will emerge, probably with a large reel of tape, a whirring mechanical punch, and a big box of paper confetti. This one however is different, because it exists in software and produces an SVG file to cut the tape with a laser cutter. Common workshop equipment in 2025, but the stuff of science fiction when paper tape was current.

The software is a Python script, which has a friendly GUI. It applies 8-bit ASCII to the tape, and supports control codes and ANSI escape sequences. There’s a very short demonstration video of a tape being cut, which we’ve placed below the break.

If you make any tapes this way, see if you can find a paper tape event badge to read them.

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A Little Pigment Helps With Laser Glass Engraving

January 28, 2025 by 19 Comments

The range of materials suitable for even the cheapest laser cutter is part of what makes them such versatile and desirable tools. As long as you temper your expectations, there’s plenty of material to cut with your 40 watt CO2 laser or at least engrave—just not glass; that’s a tough one.

Or is it? According to [rschoenm], all it takes to engrave glass is a special coating. The recipe is easy: two parts white PVA glue, one part water, and two parts powdered titanium dioxide. The TiO2 is the important part; it changes color when heated by the laser, forming a deep black line that adheres to the surface of the glass. The glue is just there as a binder to keep the TiO2 from being blasted away by the air assist, and the water thins out the goop for easy spreading with a paintbrush. Apply one or two coats, let it dry, and blast away. Vector files work better than raster files, and you’ll probably have to play with settings to get optimal results.

With plain float glass, [rschoenm] gets really nice results. He also tried ceramic tile and achieved similar results, although he says he had to add a drop or two of food coloring to the coating so he could see it against the white tile surface. Acrylic didn’t work, but there are other methods to do that.

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Laser Cutters: Where’s The Point?

August 14, 2024 by 32 Comments

It is funny how when you first start doing something, you have so many misconceptions that you have to discard. When you look back on it, it always seems like you should have known better. That was the case when I first got a low-end laser cutter. When you want to cut or engrave something, it has to be in just the right spot. It is like hanging a picture. You can get really close, but if it is off just a little bit, people will notice.

The big commercial units I’ve been around all had cameras that were in a fixed position and were calibrated. So the software didn’t show you a representation of the bed. It showed you the bed. The real bed plus whatever was on it. Getting things lined up was simply a matter of dragging everything around until it looked right on the screen.

Today, some cheap laser cutters have cameras, and you can probably add one to those that don’t. But you still don’t need it. My Ourtur Laser Master 3 has nothing fancy, and while I didn’t always tackle it the best way, my current method works well enough. In addition, I recently got a chance to try an XTool S1. It isn’t that cheap, but it doesn’t have a camera. Interestingly, though, there are two different ways of laying things out that also work. However, you can still do it the old-fashioned way, too. Continue reading “Laser Cutters: Where’s The Point?” →

LightBurn Turns Back The Clock, Bails On Linux Users

July 31, 2024 by 220 Comments

Angry Birds, flash mobs, Russell Brand, fidget spinners. All of these were virtually unavoidable in the previous decade, and yet, like so many popular trends, have now largely faded into obscurity. But in a recent announcement, the developers of LightBurn have brought back a relic of the past that we thought was all but buried along with Harambe — popular software not supporting Linux.

But this isn’t a case of the developers not wanting to bring their software to Linux. LightBurn, the defacto tool for controlling hobbyist laser cutters and engravers, was already multi-platform. Looking forward, however, the developers claim that too much of their time is spent supporting and packaging the software for Linux relative to the size of the user base. In an announcement email sent out to users, they reached even deeper into the mid-2000s bag of excuses, and cited the number of Linux distributions as a further challenge:

The segmentation of Linux distributions complicates these burdens further — we’ve had to provide three separate packages for the versions of Linux we officially support, and still encounter frequent compatibility issues on those distributions (or closely related distributions), to say nothing of the many distributions we have been asked to support.

We’re not sure how much of their time could possibly be taken up by responding to requests for supporting additional distributions (especially when the answer is no), but apparently, it was enough that they finally had to put their foot down — the upcoming 1.7.00 release of LightBurn will be the last to run on Linux.

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Faux Silkscreen On A PCB Made With A Laser Cutter

March 18, 2024 by 13 Comments

If you’re getting PCBs professionally made, silkscreen usually comes free as part of the package. However, if you’re making your own, the job is on you. [Tony Goacher] makes his own PCBs on a CNC router, so he’s not getting any silkscreening as part of that bargain. But he wondered—could he do something analogous with a laser cutter?

The answer is yes. The silkscreen layer was first exported from DesignSpark, with the file then sent to LightBurn to prep it for laser cutting. The board outline layer was first engraved on to a piece of scrap as an alignment aid. Then, the board was placed in the laser cutter, with the silkscreen scorched directly on to the fiberglass.

The results are encouraging, if imperfect. [Tony] says he ran at “quite fast speed at quite high power.” The markings are all there, but they’re a little melty and difficult to read. He noted at lower speeds and lower power, the results were a bit more readable.

PCBs aren’t really an ideal engraving or laser marking material, but this technique could be servicable for some basic markings on DIY PCBs. We look forward to seeing how [Tony] improves the process in future. Video after the break.
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All I Want For Mr. Christmas Is Some New Music

January 12, 2024 by 7 Comments

It’s true — you really can find anything (except maybe LEGO) in thrift stores. When [thecowgoesmoo] picked up a Mr. Christmas Symphonium music box one day, they knew they wanted to make it play more than just the standard Christmas and classical fare that ships with the thing.

So they did what any self-respecting hacker would do, and they wrote a MATLAB script that generates new disk silhouette images that they then cut from cardboard with a laser cutter. They also used various other materials like a disposable cutting mat. Really, whatever is lying around that’s stiff enough and able to be cut should work. You know you want to hear Van Halen’s “Jump” coming from a tinkling music box, don’t you? Be sure to check out the video demonstration after the break.

If you don’t want to wait around until a Mr. Christmas lands in your lap, why not make your own hand-cranked music box and accompanying scores?

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Man playing custom zither made with a laser cutter.

Laser Cut Zither Instrument Kicks It Old World Style

December 14, 2023 by 4 Comments

Learning to play an instrument takes a certain level of dedication — and you can add another layer of dedication on top of that when it’s an instrument not found at your local Guitar Center. But it’s an entirely new level of dedication when someone crafts the instrument from scratch. If you’re looking for an example, check out this custom wooden zither [Nicolas Bras] built from laser cut parts.

The basic design of the instrument utilizes the sloted interlocking edges that are then glued together in lieu of traditional fasteners. Standard sized guitar tuning pegs and the accompanying steel guitar strings were then strung across two laser-cut bridges held in place by the string tension alone. The project began as way for [Nicolas] to learn the capabilities of his newly acquired laser cutter, but he himself is no amateur when it comes to constructing one-of-a-kind musical instruments. Just last year, he created a zither with bungee cords from the hardware store.

Zithers are German in origin, though some of the earliest zither-like instruments date back to 400 BCE China. The laser cut version [Nicolas] created had five strings to hammer on, though the type used in classical music arrangements typically contain upwards of thirty strings. The zither family of instruments may have given way to the electric guitars of today — it’s always neat to see new tech leveraged to embrace some old world charm.

For more on the art of DIY music production, check out this post on myriad of DIY musical instrument builds all played in concert.

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