laser

534 Articles

Boredom + Lasers = Projector!

August 29, 2017 by 7 Comments

[Krazer], a post-doctoral researcher at MIT, loves him some lasers. When out of boredom one afternoon he hatched an idea for a laser projector, it grew until a few years later he wound up with this RGB laser for a projector — Mark IV no less.

In addition to 3D-printing the parts, the major innovation with this version is the ability to re-align the lasers as needed; tweaking the vertical alignment is controlled by a screw on the laser mounts while the horizontal alignment is done the same way on the mirror mounts. This simplifies the design and reduces the possibility of part failure or warping over time. An additional aluminium base epoxied to the projector aims to keep the whole from deforming and adds stability. With the help of a mirror for the final alignment — sometimes you must use what you have— the projector is ready to put on a show.

True to the spirit of the art [Krazer] used all open source software for this iteration, and sharing his designs means you can build your own for around $200. As always with lasers take extra precautions to protect your eyes! This 200mW setup is no joke, but that doesn’t mean fun and games are out of the question.

Hackaday Prize Entry: MappyDot, A Micro Smart LiDAR Sensor

August 21, 2017 by 41 Comments

[Blecky]’s entry to the Hackaday Prize is MappyDot, a tiny board less than a square inch in size that holds a VL53L0X time-of-flight distance sensor and can measure distances of up to 2 meters.

MappyDot is more than just a breakout board; the ATMega328PB microcontroller on each PCB provides filtering, an easy to use  I2C interface, and automatically handles up to 112 boards connected in a bus. The idea is that one or a few MappyDots can be used by themselves, but managing a large number is just as easy. By dotting a device with multiple MappyDots pointing in different directions, a device could combine the readings to gain a LiDAR-like understanding of its physical environment. Its big numbers of MappyDots [Blecky] is going for, too: he just received a few panels of bare PCBs that he’ll soon be laboriously populating. The good news is, there aren’t that many components on each board.

It’s great to see open sourced projects and tools in which it is clear some thought has gone into making them flexible and easy to use. This means they are easier to incorporate into other work and helps make them a great contestant for the Hackaday Prize.

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Microorganisms Can’t Hide From DropoScope

July 18, 2017 by 12 Comments

The DropoScope is a water-drop projector that works by projecting a laser through a drop of water, ideally dirty water crawling with microorganisms. With the right adjustments, a bright spot of light is projected onto a nearby wall, revealing a magnified image of the tiny animals within. Single celled organisms show up only as dark spots, but larger creatures like mosquito larvae exhibit definite structure and detail.

While simple in concept and requiring nothing more high-tech than a syringe and a laser pointer, getting useful results can require a lot of fiddly adjustment. But all that is a thing of the past for anyone with access to a laser cutter, thanks to [ingggis].  His design for a laser-cut a fixture lets anyone make and effortlessly adjust their own water-drop projector.

If you’d like to see some microorganisms in action, embedded below is video from a different water-drop projector (one identical in operation, but not lucky enough to benefit from [ingggis]’s design.)

Continue reading “Microorganisms Can’t Hide From DropoScope” →

Laser Cutting Orreries

July 12, 2017 by 13 Comments

An orrery is a clockwork model of the solar system, demonstrating the machinations of the planets traveling around the sun in a sublime pattern of epicycles. A tellurion is a subset of the orrery, showing the rotation of the Earth around the sun, and the orbit of the moon around the Earth. [HuidongT] created his own tellurion out of laser-cut parts and just a few bits of copper tubes and bearings.

This project was originally inspired by the holzmechanik, a tellurion constructed from plywood gears and brass tube. [HuidongT] saw a few shortcomings in this project: the Earth didn’t spin and the moon didn’t orbit with its natural five-degree inclination. [Huidong]’s tellurion would have these features and include an illuminated sun, demonstrate the change of the seasons, and show lunar and solar eclipses.

While there was a bit of math involved in figuring out the gearing, it’s not much: the Earth would go around the sun every 365.25 days, the moon would go around the Earth every 27.32 days, and there is a difference between sidereal and solar time. A quick script made quick work of the math, and anyone can easily find tools to create gears given a diameter and the number of teeth.

The fabrication of this tellurion was made with acrylic on a laser cutter with a handful of 3D printed parts. The electronics are simple enough — just a motor and a few LEDs, and the completed project works well enough. You can check out a video of the tellurium below.

Continue reading “Laser Cutting Orreries” →

A Poor-Man’s Laser CNC Engraver

July 9, 2017 by 42 Comments

What do you get when you mix the disappointment that sometimes accompanies cheap Chinese electronics with the childhood fascination of torturing insects with a magnifying glass on a sunny day? You get a solar-powered CNC etcher, that’s what.

We all remember the days of focussing the sun on a hapless insect, or perhaps less sadistically on a green plastic army man or just a hunk of dry wood. The wonder that accompanied that intense white spot instantly charring the wood and releasing wisps of smoke stayed with you forever, as seemingly did the green spots in your vision. [drum303] remembered those days and used them to assuage his buyer’s remorse when the laser module on his brand new CNC engraver crapped out after the first 10 minutes. A cheap magnifying glass mounted to the laser holder and a sunny day, and he don’t need no stinkin’ lasers! The speed needs to be set to a super slow — 100mm per minute — and there’s the problem of tracking the sun, but the results are far finer than any of our childhood solar-artistic attempts ever were.

Do we have the makings of a possible performance art piece here? A large outdoor gantry with a big Fresnel lens that could etch a design onto a large piece of plywood would be a pretty boss beachside attraction. Of course, you’d need a simple solar tracker to keep things in focus.

Continue reading “A Poor-Man’s Laser CNC Engraver” →

[Daito Manabe] Interview: Shocking!

July 5, 2017 by 2 Comments

We’ve loved [Daito Manabe]’s work for a while now. Don’t know [Daito]? Read this recent interview with him and catch up. Is he a hacker’s artist, or an artist’s hacker?

My personal favorite hack of his is laser painting apparatus from 2011. The gimmick is that he uses the way the phosphors fade out to create a greyscale image. Saying that is one thing, but watching it all come together in time is just beautiful.

Maybe you’ve seen his facial-electrocution sequencer (words we never thought we’d write! YouTube link). He’s taken that concept and pushed it to the limit — setting up the same sequences on multiple people make them look eerily like the sacks of meat that they are, until everyone laughs at the end of the experiment and they’re all back to being human.

Anyway, if you didn’t know [Daito], check out the rest of his work. Have any other favorite tech artists that we’re missing? Drop us a line.

Laser PCBs With LDGraphy

June 15, 2017 by 24 Comments

There are many, many ways to get a PCB design onto a board for etching. Even with practice however, the quality of the result varies with the process and equipment used. With QFN parts becoming the norm, the days of etch-resist transfers and a permanent marker are all but gone. Luckily, new and improved methods of Gerber transfer have be devised in recent years thanks to hackers across the world.

One such hacker, [Henner] is working on a project called LDGraphy in an attempt to bring high-resolution etching to the masses. LDGraphy is a laser lithography device that makes use of a laser and a Beaglebone green to etch the layout onto the board. The best part is that the entire BOM is claimed to cost under a $100 which makes it affordable to people on a budget.

The system is designed around a 500 mW laser and a polygon mirror scanner meant for a laser printer. The board with photoresist is linearly actuated in the X-axis using a stepper motor and the laser beam which is bounced off the rotating hexagonal mirror is responsible for the Y-axis. The time critical code for the Programmable Realtime Unit (PRU) of the AM335X processor is written in assembly for the fast laser switching. The enclosure is, naturally, a laser cut acrylic case and is made at [Henner]’s local hackerspace.

[Henner] has been hard at work calibrating his design and compensating for the inaccuracies of the components used. In the demo video below he presents a working version with a resolution of 6 mils which is wonderful considering the cost of the machine. He also shares his code on GitHub if you want to help out and you can track his updates on Google+. Continue reading “Laser PCBs With LDGraphy” →