Hall Effect Module Knows Where Your Motor Is

If you have a motor and you’d like to know where the shaft position is, you are likely to turn to an optical encoder scheme. However, as [lingib] points out, you can also use a magnet and a magnetometer. You can see how it works in the video below.

The MLX90393 is a 3-axis hall effect device and, with a magnet on the shaft, the X and Y outputs of the spinning magnet will form a quadrature output that you can easily read.

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Practical Sensors: The Hall Effect

Measuring a magnetic field can be very easy with some pretty low tech, or it can be very high tech. It just depends on what kind of measurement you need and how much effort you want to expend. The very simplest magnetic sensors are reed switches. These are basically relays with no coil. Instead of a coil, an external magnet gets close enough to make or break the contacts in the reed. You see these a lot in, for example, door alarm sensors.

Then again, there’s no real finesse to a reed. It changes state when it sees enough of a magnetic field and that’s about all. You could use a compass with some sort of detection on the needle to get some more information about the field, but not much more. That was, however, how early magnetometers worked. Today, you have lots of options, including the nearly ubiquitous Hall effect sensor.

You might use a Hall effect to measure the magnetic button on a keyboard key coming down when you press it or the open and closed state of a valve. A lot of Hall effects see service as current monitors. Since a coil generates a magnetic field proportional to the current through it, a magnetic sensor can estimate the current in a coil of wire without any physical contact. Hall effects can also watch a magnet go by in a linear motion system or a rotating system to get an idea of position or speed. For example, check out this brushless motor controller that uses three sensors to understand the motor’s position.

History

Edwin Hall identified the effect in 1879. The basic idea is simple: an electrical conductor carrying current will exhibit changes due to an external magnetic field nearby. These changes show up as voltage you measure across the conductor. Normally, the voltage across a conductor will be nearly zero, but with a magnetic field, you’ll get a non-zero reading in proportion to the magnetic field strength in a particular plane, as we’ll see shortly.

Hall effect sensors are just one type of modern magnetometer. There are many different kinds including those that use inductive pickup coils that may or may not rotate or a fluxgate, which is a special type of coil. Some use a scale or a spring to measure force against another magnet — sometimes microscopically. You can even detect a magnetic field using optical properties like the Kerr effect or Faraday rotation.

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Feel The Force With A Pocket Magnetometer

With the rise of affordable 3D printers, we just don’t see the projects in Tic Tac boxes that we used to. That’s kind of a shame. Not only are you upcycling existing plastic when you use one, they’re decently sized component vessels for pocket builds such as [rgco]’s portable magnetometer, especially if you can get the 100-count box. Best of all, they’re see-through!

Sure, you could get a magnetometer app for your phone to test out the strength of your Buckyballs, but this is more fun, and you can use it in more places. This build doesn’t take much — an Arduino Nano reads from a Hall effect sensor and outputs the magnetic flux density in militeslas (mT) on an OLED. Fortifying the sensor by mounting it inside the body of an old (also see-through!) ballpoint pen body is a nice touch.

In order to calibrate it, [rgco] made a solenoid by wrapping a length of PVC with magnet wire. The code for this very portable and low-cost magnetometer measures the magnetic field 2000 times in under three-tenths of a second, and outputs both the mean and the standard deviation of these measurements.

Magnetometers can ID all kinds of things from submarines to Suburbans. Here’s an ESP8266 magnetometer that opens a driveway gate when it detects the car.

36C3: Phyphox – Using Smartphone Sensors For Physics Experiments

It’s no secret that the average smart phone today packs an abundance of gadgets fitting in your pocket, which could have easily filled a car trunk a few decades ago. We like to think about video cameras, music playing equipment, and maybe even telephones here, but let’s not ignore the amount of measurement equipment we also carry around in form of tiny sensors nowadays. How to use those sensors for educational purposes to teach physics is presented in [Sebastian Staacks]’ talk at 36C3 about the phyphox mobile lab app.

While accessing a mobile device’s sensor data is usually quite straightforwardly done through some API calls, the phyphox app is not only a shortcut to nicely graph all the available sensor data on the screen, it also exports the data for additional visualization and processing later on. An accompanying experiment editor allows to define custom experiments from data capture to analysis that are stored in an XML-based file format and possible to share through QR codes.

Aside from demonstrating the app itself, if you ever wondered how sensors like the accelerometer, magnetometer, or barometric pressure sensor inside your phone actually work, and which one of them you can use to detect toilet flushing on an airplane and measure elevator velocity, and how to verify your HDD spins correctly, you will enjoy the talk. If you just want a good base for playing around with sensor data yourself, it’s all open source and available on GitHub for both Android and iOS.

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Flux Gate Magnetometers Make A Special Current Probe

There are moments when current measurement is required on conductors that can’t be broken to insert a series resistor, nor encircled with a current transformer. These measurements require a completely non-invasive technique, and to satisfy that demand there are commercial magnetometer current probes. These probes are however not for the light of wallet, so [ensgoldmine] has created a much cheaper alternative.

The Texas Instruments GRV425 flux gate magnetometer integrated circuit on its TI evaluation module provides the  measuring element placed at the tip of a probe as close as possible to the conductor to be measured, with another GRV425 module at the head of the probe to measure ambient magnetic field for calibration purposes.  An Arduino Due measures and processes the readings, chosen due to its higher-resolution ADC than the more ubiquitous Arduino Uno.

The write-up is interesting even if you have no need for a current probe, because of its introduction to these sensing elements. Because it’s a rare first for Hackaday, we’ve never taken a close look at them before other than as an aside when talking about a scientific instrument on Mars.

Detecting Cars With An ESP8266 Magnetometer

Having a motorized gate on your driveway is great, but only if there’s an easy way to trigger it. [Andrew] says the gate at his parent’s place could only be controlled by manually pushing a button on the panel or with a dinky remote that didn’t have nearly the range they wanted. So he decided to build his own magnetometer allowing the gate to automatically open when a car was trying to leave.

Naturally, there are commercial offerings that would solve this problem. But with a sticker price of more than $150 USD, [Andrew] was more than happy to spend a bit of time tinkering to get the job done for less than 1/10th the cost with an ESP8266 and a QMC5883X series magneto-resistive sensor. Of course, this is one of those projects that seems simple enough in your head, but ends up taking a bit of finesse to pull off in the real-world.

For one, [Andrew] had to figure out how to prevent false positives. Pretty much any object brought close enough to the sensor, including his hand, would cause it to react. He ended up coming up with a way to use a rolling average to prevent the gate from firing off just because a squirrel ran past. The built-in safeties are designed to ensure that the gate only opens when an actual car is sitting in the appropriate spot for long enough.

Speaking of, we love how [Andrew] deployed the QMC5883X sensor for this project. The small sensor board and a few moisture-absorbing packets were placed in a Sonoff IP66 waterproof enclosure, and buried under the rocks of the driveway. A standard CAT5 cable is used to tether it to the ESP8266, relay, and assorted other goodies that now live in the gate’s control box. In the future he says the cable will likely have to go into a conduit, but for now the system is working more or less how he expected.

If your estate isn’t quite palatial enough to have a motorized gate out front, we’ve seen plenty of projects that add some much-needed intelligence to the humble garage door opener which might be more your speed.

Test Ideas Now With Sensors Already In Your Pocket

When project inspiration strikes, we’d love to do some quick tests immediately to investigate feasibility. Sadly we’re usually far from our workbench and its collection of sensor modules. This is especially frustrating when the desired sensor is in the smartphone we’re holding, standing near whatever triggered the inspiration. We could download a compass app, or a bubble level app, or something similar to glimpse sensor activity. But if we’re going to download an app, consider Google’s Science Journal app.

It was designed to be an educational resource, turning a smartphone’s sensor array into a pocket laboratory instrument and notebook for students. Fortunately it will work just as well for makers experimenting with project ideas. The exact list of sensors will depend on the specific iOS/Android device, but we can select a sensor and see its output graphed in real-time. This graph can also be recorded into the journal for later analysis.

Science Journal was recently given a promotional push by the band OK Go, as part of their OK Go Sandbox project encouraging students to explore, experiment, and learn. This is right up the alley for OK Go, who has a track record of making music videos that score high on maker appeal. Fans would enjoy their videos explaining behind-the-scene details in the context of math, science, and music.

An interesting side note. Anyone who’s been to Hackaday Superconference or one of the monthly Hackaday LA meetups will likely recognized the venue used in many of the OK Go Sandbox videos. Many of them were filmed at the Supplyframe Design Lab in Pasadena. It’s also nice to see AnnMarie Thomas (Hackaday Prize Judge from 2016 and 2017) collaborated with OK Go for the Sandbox project.

While the Science Journal app has provisions for add-on external sensors, carrying them around would reduce its handy always-available appeal. Not that we’re against pairing smartphones with clever accessories to boost their sensing capabilities: we love them! From trying to turn a smartphone into a Tricorder, to an inexpensive microscope, to exploring serious medical diagnosis, our pocket computers can do it all.

[via Engadget]