Taking A Public Transit Display From Project To Product

November 17, 2023 by Dan Maloney 16 Comments

We’ve noticed an uptick in “project to product” stories lately, which seems like a fantastic trend to us. It means that hackers are turning out projects that really resonate with people, to the degree that taking the leap and scaling up from a one-off to a marketable product is worth the inherent risk. And luckily enough for the rest of us, we get to learn from their experiences.

The latest example of this comes to us from [Stefan Schüller], who from the sound of things only reluctantly undertook the conversion of his LED matrix public transit sign into an actual product. The original project had a lot going for it; it looked fantastic, it was technologically simple, and it provided a valuable service. But as a project, it made certain assumptions and concessions that would cause problems when in the hands of a customer. Chief among these was the physical protection of the fragile LEDs, which could easily shear off the display modules if bumped or dropped. There were also firmware issues, such as access to the backend API that serves the transit data; requiring each customer to sign up for and configure their own API key is a non-starter for a product.

In the article, [Stefan] enumerates a long list of problems that going from project to product raises, as well as how he addressed them. The API issue was solved by implementing his own service, which acts as a middleman between the official API and his customers. A nice plexiglass and sheet-metal frame serves to protect the display, too. Design changes were made as well, not only to provide better functionality but to make manufacturing easier. [Stefan] also relates a tale of woe with regard to getting the display’s app into the app stores, something that few of us have to deal with when we’re just fiddling around with something on the bench.

All in all, [Stefan] does a great job walking us through the trials and tribulations of bringing a product to market. There are similar lessons in this production run scale-up, too, but with an entirely different level of project complexity.

LED Matrix Displays Get New Look Thanks To SMD Stencils

April 28, 2023 by Dan Maloney 26 Comments

Even if surface-mount skills aren’t in your repertoire, chances are pretty good that most of us are at least familiar with SMD stencils. These paper-thin laser-cut steel sheets are a handy way to apply a schmear of solder paste to the pads of a PCB before component placement and reflowing. But are stencils good for anything else?

It turns out they are, if you’ve got some plain old 8×8 LED matrix displays you want to jazz up a bit. In this case, [upir]’s displays were of the square pixel type, but this trick would work just as well for a matrix with circular elements. Most of the video below is a master class in Adobe Illustrator, which [upir] used to generate the artwork for his stencils. There are a lot of great tips here that make creating one simple shape and copying it over the whole array with the proper spacing a lot easier. He also details panelizing multiple stencils, as well as the workflow from Illustrator to manufacturing.

When lined up properly over the face of the LED matrix, the stencils have quite an effect. We really liked the narrow vertical bars, which make the LED display look a bit like a VFD. And just because [upir] chose to use the same simple shape over all the LEDs in a matrix doesn’t mean that there aren’t other options. We can see how you might use the same technique to create different icons or even alphanumeric characters to create custom LED displays. The possibilities are pretty much limited to your imagination.

This isn’t the first time we’ve seen [upir] teaching old displays new tricks.

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Big LED Matrix Becomes Tiny LED Matrix Thanks To Fiber Optics

March 1, 2022 by Dan Maloney 11 Comments

Everyone loves LED matrices, and even if you can’t find what you like commercially, it’s pretty easy to make just what you want. Need it big? No problem; just order a big PCB and some WS2812s. Need something tiny? There are ridiculously small LEDs that will test your SMD skills, as well as your vision.

But what if you want a small matrix that’s actually a big matrix in disguise? For that, you’ll want to follow [elliotmade]’s lead and incorporate fiber optics into your LED matrix. The build starts with a 16×16 matrix of WS2812B addressable LEDs, with fairly tight spacing but still 160 mm on a side. The flexible matrix was sandwiched between a metal backing plate and a plastic bezel with holes directly over each LED. Each hole accepts one end of a generous length of flexible 1.5-mm acrylic light pipe material; the other end plugs into a block of aluminum with a 35 by 7 matrix of similar holes. The small block is supported above the baseplate by standoffs, but it looks like the graceful bundle of fibers is holding up the smaller display.

A Raspberry Pi Pico running a CircutPython program does the job of controlling the LEDs, and as you can see in the video below, the effect is quite lovely. Just enough light leaks out from the fibers to make a fascinating show in the background while the small display does its thing. We’ve seen a few practical uses for such a thing, but we’re OK with this just being pretty. It does give one ideas about adding fiber optics to circuit sculptures, though.

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Digital Rain Animation Crammed Into Pi Pico

January 12, 2022 by Lewin Day 6 Comments

With a new Matrix movie now in cinemas, we’ve all been reminded of those screensavers that were just the coolest thing ever when the original film dropped in 1999. [en0b] decided to recreate the classic “digital rain” effect on the Raspberry Pi Pico, using up all the little microcontroller’s storage in the process.

Rather than rely on existing graphics libraries, [en0b] set about using a high-quality GIF for the animation. The original file was 8 MB, which was far too big to fit on the Pico. After some finagling in an image editor and with the help of a custom Python script, however, [en0b] managed to fit the 127-frame animation at 240 x 135 resolution into the 2 MB Flash onboard the chip. With the microcontroller hooked up to the 1.14″ IPS “Pico Display” from Pimoroni, the final looks great and faithfully recreates the aesthetic seen in the film.

[en0b]’s technique could reliably be used for displaying any GIF that you can cut down to 14 to 16 colors without losing too much quality. It’s not the world’s highest-end graphics format, but it does the job for little animations like these.

We’ve seen similar builds before too, using more heavy-duty hardware to build a magic 8-ball in much the same way. Meanwhile, if you’ve got your own neat little GIF hacks or Pico projects, don’t hesitate to send them in!

Tiny LED Matrix Panels Tile Together Perfectly

January 6, 2022 by Dan Maloney 15 Comments

There’s a lot to admire about LED matrix projects, which more often than not end up looking really cool. But most of them rely on RGB matrix panels sourced from the surplus market, and while there’s nothing wrong with that, building your own tiny, tileable LED matrix panels makes these builds just a little bit cooler.

There’s a lot to admire about these matrix panels, not least of which is the seamless way they tile together. But to get to that point, [sjm4306] had a lot of prep work to do. He started with a much simpler 5×7 array, using the popular WS2812 RGB LEDs on a custom PCB. With a little practice under his belt, it was time to move to the much smaller SK6805 LEDs, which were laid out in an 8×8 matrix. The board layout is about as compact as it can be; [sjm4306] reports that it pushed the PCB fab to their limits, but he ended up with LEDs spaced perfectly on the board and just enough margin to keep consistent spacing in two dimensions when the boards are adjacent to each other.

Assembly of the boards was challenging, to say the least. The video below shows that the design left barely enough room for handling the LEDs with tweezers, and some fancy finagling was needed to get the boards on and off the hotplate for reflow. [sjm4306] says that he’ll be exploring JLC PCB’s assembly service in the future, since each board took an hour for him to assemble. But they look fantastic when daisy-chained together, with no detectable gaps at the joints.

With matrices like these, the possibilities are endless. We’ve even got a whole list of LED matrix projects over on Hackaday.io for you to check out.

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Enter The Matrix With This Custom PC Side Panel

December 28, 2021 by Tom Nardi 17 Comments

With a new Matrix movie out now, it’s hardly a surprise that we’re starting to see more and more projects centered around the franchise’s iconic “Digital Rain” effect. A few particularly unique examples have floated to the top of this virtual tsunami of green-tinted sushi recipes, such as this very slick RGB LED PC side panel built by [Will Donaldson].

In place of the normal clear window in his PC case, [Will] has mounted a black acrylic sheet that has had all of the “code” characters laser-cut from it. Behind that is an array of WS2812B LED strips, nestled into vertically aligned channels that keep the light from bleeding out horizontally. A sheet of frosted plastic is sandwiched between the two, which helps diffuse the light so the individual LEDs aren’t as visible.

All of the LEDs are connected to a NodeMCU ESP8266 by way of a 74AHCT125 level-shifter, though [Will] notes you could certainly use a different microcontroller with some tweaks to the code. As it stands, the user selects from various lighting patterns using two potentiometers and a button that have been mounted next to the panel. But if you were so inclined, it certainly wouldn’t take much to adapt the firmware so that the lighting effects could be triggered from the PC.

The sticklers will note that this means the characters can’t actually change or move, but as you can see in the video below, it still looks quite impressive when the LEDs get going behind them. If you’re looking to recreate the look on a considerably smaller scale, check out this Arduino library that can make it rain on a TFT display with just a few lines of code.

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Arduino Library Makes Digital Rain Like It’s 1999

November 17, 2021 by Tom Nardi 31 Comments

There’s going to be a new Matrix movie in theaters next month, and you know what that means: we’re about to see a whole new generation get obsessed with the franchise’s iconic “Digital Rain” effect. Thanks to modern advertisement technology, expect to see lines of glittering text pouring down the displays of everything from billboards to gas pumps pretty soon.

For those of us who’ve just been looking for an excuse to break out the old Matrix screensavers, you might as well get a jump on things using this handy Arduino library for the ESP8266 and ESP32. Developed by [Eric Nam], it lets you start up a digital rainstorm on displays supported by the TFT_eSPI library as easily as running digitalRainAnim.loop().

You can even install the library through the Arduino IDE, just open the Library Manager and search for “Digital Rain” to get started. You’ve still got to hook the display up to your microcontroller, but come on, [Eric] can’t do it all for you.

Looking at the examples, it seems like various aspects of the animation like color and speed can be configured by initializing the library with different values. Unfortunately we’re not seeing much in the way of documentation for this project, but by comparing the different examples, you should be able to get the high points.

While our first choice would certainly be a wall of green alphanumeric LED displays, we can’t help but be impressed with how easy this project makes it to spin up your own little slice of the Matrix on the workbench.

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