An L-shaped orange mounting structure with two white reservoirs on top, a set of pumps on the outer bottom edges, and a membrane cell bolted together in the center. The parts are connected by a series of transparent tubes.

Open Source Residential Energy Storage

August 15, 2024 by Navarre Bartz 20 Comments

Battery news typically covers the latest, greatest laboratory or industry breakthroughs to push modern devices further and faster. Could you build your own flow battery stationary storage for home-built solar and wind rigs though?

Based on the concept of appropriate technology, the system from the Flow Battery Research Collective will be easy to construct, easy to maintain, and safe to operate in a residential environment. Current experiments are focusing on Zn/I chemistry, but other aqueous chemistries could be used in the future. Instead of an ion exchange membrane, the battery uses readily attainable photo paper and is already showing similar order of magnitude performance to lab-developed cells.

Any components that aren’t off-the-shelf have been designed in FreeCAD. While they can be 3D printed, the researchers have found traditional milling yields better results which isn’t too surprising when you need something water-tight. More work is needed, but it is promising work toward a practical, DIY-able energy storage solution.

If you’re looking to build your own open source wind turbine or solar cells to charge up a home battery system, then we’ve got you covered. You can also break the chains of the power grid with off-the-shelf parts.

A man's hand with a black ring touches a white box. It is square on the bottom and has a sloped top. Various AC, 12V, and USB ports adorn its surface. It's approximately the size of a human head.

DIY Off Grid Battery Pack From EV Battery

July 31, 2024 by Navarre Bartz 15 Comments

Car camping gets you out in the great outdoors, but sometimes it’s nice to bring a few comforts from home. [Ed’s Garage] has taken a module from a salvaged EV and turned it into a handy portable power station.

With 2.3 kWh of storage from the single Spark EV module, the battery pack can power [Ed]’s hotplate, lights, fridge, and other electric accessories while camping away from shore power. The inverter he selected can provide up to 1500W of AC power and his 12V converter can do 150W. Several USB ports and a wireless charging pad adorn the outside next to the waterproof AC ports. He even printed a small magnetic flashlight to reuse the light from the inverter which uses an 18650 cell that can be charged from the big battery in a charger built into the exterior of the pack.

The battery management system (BMS) has a Bluetooth module allowing for remote monitoring of state of charge and setting the maximum and minimum charge points for the pack. The whole thing comes in at 73 pounds (33 kg), and while he had originally thought to give it wheels to roll, he changed his mind once he thought more about what sort of wheels he’d need to maneuver the thing in the backcountry.

If you’re thinking of building your own power pack, why not checkout a few other builds for inspiration like this one from tool batteries or one designed to charge directly from a solar panel. Be sure you checkout our guide on how to select a BMS if you’re going to use a lithium-based chemistry.

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Sun On The Run: Diving Into Solar With A Mobile PV System

January 17, 2024 by Dan Maloney 36 Comments

For obvious reasons, there has been a lot of interest in small-scale residential solar power systems lately. Even in my neck of the woods, where the sun doesn’t shine much from October to April, solar arrays are sprouting up on rooftops in a lot of local neighborhoods. And it’s not just here in suburbia; drive a little way out into the country or spend some time looking around in Google maps and it won’t take long to spy a sizable array of PV panels sitting in a field next to someone’s ranch house or barn.

Solar has gotten to the point where the expense of an installation is no longer a serious barrier to entry, at least if you’re willing to put in a little sweat equity and not farm the project out to a contractor. Doing it yourself requires some specialized tools and knowledge, though, over and above your standard suite of DIY skills. So, in the spirit of sharing hard-won knowledge, I decided to take the somewhat unusual step of writing up one of my personal projects, which has been in progress for a couple of years now and resulted in a solar power system that isn’t on a rooftop or a ground-mounted array at all, but rather is completely mobile: my solar trailer.

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How To Build A Small Solar Power System

December 30, 2023 by Jenny List 41 Comments

We live in an exciting time with respect to electrical power, one in which it has never been easier to break free from mains electricity, and low-frequency AC power in general. A confluence of lower-power appliances and devices using low-voltage external switch-mode supplies, readily available solar panels and electronic modules, and inexpensive high-capacity batteries, means that being your own power provider can be as simple as making an online order.

But which parts should you choose? Low Tech Magazine has the answer, in the form of a guide to building a small solar power system. The result is an extremely comprehensive guide, and though it’s written for a general audience there’s still plenty of information for the Hackaday reader.

Perhaps the most important part is that it’s demystifying the subject, there in front of us are a set of pretty straightforward recipes for personal power. The computer this is being written on spends a significant proportion of its time on the road with the ever-present company of a very hefty USB-C power pack for example, and the realization that a not-too-expensive solar panel and USB PD source could lessen the range anxiety and constant search for a train seat with a socket for a writer on the move is quite a powerful one.

Take a look and see whether your life could use bit of inexpensive off-grid power, meanwhile we’re quite pleased that the USB-C PD standard has eased some of the DC problems we expressed frustration at back in 2016.

Re-imagining The Water Supply

October 15, 2023 by Bryan Cockfield 49 Comments

Getting freshwater supplied across cities and towns in a reliable and safe way is no simple task. Not only is a natural freshwater reservoir or other supply needed, but making sure the water is safe to drink and then shipping it out over a dense network of pumps and pipes can cost a surprising amount of time and money. It also hinges on a reliable power grid, which is something Texas resident [Suburban Biology] doesn’t have. But since fresh water literally falls out of the sky for free, he decided to take this matter into his own hands.

The main strategy with a system like this is to keep the rainwater as clean as possible before storage so that expensive treatment systems are less necessary. That means no asphalt shingles, a way to divert the first bit of rain that washes dust and other contaminants off the roof away, and a safe tank. This install uses a 30,000 gallon tank placed above ground for storage, but that’s not the only thing that goes into a big rainwater catchment system like this. A system of PVC pipes are needed both for sending rainwater from the roofs of the buildings into the tank and for pumping it into the home for use. With all of that in place it’s both a hedge against climate change, unstable electric grids, and even separates the user from the local aquifer which may or may not have its own major issues depending on where you live.

While Texas legally protects the rights of citizens to collect and store rainwater, the same isn’t true for all areas. For example, Colorado only just passed a law allowing the collection and storage of a meager 110 gallons of rainwater and forbade it entirely beforehand. There are some other considerations for a project like this too, largely that above-ground systems generally won’t work in cold climates. On the other hand, large systems like these are really only needed where rainfall is infrequent; in more tropical areas like south Florida a much smaller storage system can be used

Continue reading “Re-imagining The Water Supply” →

A series of trapezoidal steel "buckets" attached together to form a metal water wheel. They are arranged around a square center frame that attaches to a hub for the wheel to spin about. The wheel is next to a stream and four people of various ages appear to be talking around it. A cinder block building with a metal roof is in the left background, and an older, yellow stone building is far off in the distance on the right of the image. The landscape is lush, green, and mountainous.

Open Source Waterwheel

August 20, 2023 by Navarre Bartz 28 Comments

Here in the West, power going out is an unusual event. But in more remote regions like the Himalayas, reliable electricity isn’t a given. A group of local craftspeople, researchers, and operators in Nepal have worked together to devise a modular waterwheel system.

Based on a 20-30 cm-wide bucket module consisting of only four galvanized steel components, the wheels can be easily built and deployed using resources and tools that are easy to find anywhere in the world. Current test devices generate between 120 and 1,400 Watts of power, depending on the device’s size.

A software tool was also developed that takes the head and flow rate of a location as inputs to calculate the dimensions of the optimal wheel and expected power output for an installation. This lets communities find ideal sites for power generation and calculate the expected costs.

We’ve covered a few other DIY hydropower setups, from repurposed washing machines to custom scratch builds.

Converting On-Grid Electronics To Off-Grid

May 11, 2023 by Dave Rowntree 54 Comments

Husband and wife team [Jason & Kara] hail from Canada, and in 2018, after building their own camper, sold up their remaining earthly goods and headed south. If you’re not aware of them, they documented their journey on their YouTube channel, showing many interesting skills and hacks along the way. The video we’re highlighting today shows a myriad of ways to power all the DC-consuming gadgets this they lug along with them.

LiFePO4 batteries are far superior to lead acid for mobile solar installations.

Their heavily modded F-550 truck houses 12kWh of LiFePO4 batteries and a 1.5kW retractable solar array, with a hefty inverter generating the needed AC power. They weren’t too happy with the conversion losses from piles of wall warts that all drained a little power, knowing that the inverter that fed them was also not 100% efficient. For example, a typical laptop power brick gets really hot in a short time, and that heat is waste. They decided to run as much as possible direct from the battery bank, through different DC-DC converter modules in an attempt to streamline the losses a little. Obviously, these are also not 100%

efficient, but keeping the load off the inverter (and thus reducing dependency upon it, in the event of another failure) should help stem the losses a little. After all as [Jason] says, Watts saved are Watts earned, and all the little lossy loads add up to a considerable parasitic drain.

One illustration of this is their Starlink satellite internet system consumes about 60W when running from the inverter, but only 28W when running direct from DC. Over the course of 24 hours, that’s not far off 1kWh of savings, and if the sun isn’t shining, then that 12kWh battery isn’t going to stretch as far.

There are far too many hacks, tips, and illustrations of neat space and power-saving solutions everywhere, to write here. Those interested in self-build campers or hacking a commercial unit may pick up a trick or two.

Continue reading “Converting On-Grid Electronics To Off-Grid” →