Bandpass Filters from the CNC Mill

A bandpass allows a certain electrical signal to pass while filtering out undesirable frequencies. In a speaker bandpass, the mid-range speaker doesn’t receive tones meant for the tweeter or woofer. Most of the time, this filtering is done with capacitors to remove low frequencies and inductors to remove high frequencies. In radio, the same concept applies except the frequencies are usually much higher. [The Thought Emporium] is concerned with signals above 300MHz and in this range, a unique type of filter becomes an option. The microstrip filter ignores the typical installation of passive components and uses the copper planes of an unetched circuit board as the elements.

A nice analogy is drawn in the video, which can also be seen after the break, where the copper shapes are compared to the music tuning forks they resemble. The elegance of these filters is their simplicity, repeatability, and reproducability. In the video, they are formed on a CNC mill but any reliable PCB manufacturing process should yield beautiful results. At the size these are made, it would be possible to fit these filters on a business card or a conference badge.

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Teardown Locates Fractal Antenna

[IMSAI Guy] tore apart a device with a wireless network card and decided to investigate what was under the metal can. You can see the video of his examination below. Overall, it was fairly unremarkable, but one thing that was interesting was its use of an antenna on the PCB that uses a fractal design.

You probably know fractals are “self-similar” in that they are patterns made of smaller identical patterns. The old joke is that the B. in Benoit B. Mandelbrot (the guy who coined the term fractal) stands for Benoit B. Mandelbrot. You can think of it as akin to recursion in software. Antennas made with fractal patterns have some unusual and useful properties.

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The components are INSIDE the circuit board

Through-hole assembly means bending leads on components and putting the leads through holes in the circuit board, then soldering them in place, and trimming the wires. That took up too much space and assembly time and labor, so the next step was surface mount, in which components are placed on top of the circuit board and then solder paste melts and solders the parts together. This made assembly much faster and cheaper and smaller.

Now we have embedded components, where in order to save even more, the components are embedded inside the circuit board itself. While this is not yet a technology that is available (or probably even desirable) for the Hackaday community, reading about it made my “holy cow!” hairs tingle, so here’s more on a new technology that has recently reached an availability level that more and more companies are finding acceptable, and a bit on some usable design techniques for saving space and components.

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PCB Design Guidelines to Minimize RF Transmissions

There are certain design guidelines for PCBs that don’t make a lot of sense, and practices that seem excessive and unnecessary. Often these are motivated by the black magic that is RF transmission. This is either an unfortunate and unintended consequence of electronic circuits, or a magical and useful feature of them, and a lot of design time goes into reducing or removing these effects or tuning them.

You’re wondering how important this is for your projects and whether you should worry about unintentional radiated emissions. On the Baddeley scale of importance:

  • Pffffft – You’re building a one-off project that uses battery power and a single microcontroller with a few GPIO. Basically all your Arduino projects and around-the-house fun.
  • Meh – You’re building a one-off that plugs into a wall or has an intentional radio on board — a run-of-the-mill IoT thingamajig. Or you’re selling a product that is battery powered but doesn’t intentionally transmit anything.
  • Yeeeaaaaahhhhhhh – You’re selling a product that is wall powered.
  • YES – You’re selling a product that is an intentional transmitter, or has a lot of fast signals, or is manufactured in large volumes.
  • SMH – You’re the manufacturer of a neon sign that is taking out all wireless signals within a few blocks.

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PCB Antenna Reference Designs

Have you ever built a wireless project and weren’t sure how to make one of those awesome (and cheap!) PCB antennas? “What low-cost solutions does our Antenna Board #referencedesign contain?” said Texas Instruments (TI) recently via Twitter.  This older reference design contains some comprehensive designs for sub-1 GHz and 2.4 GHz antennas.

While TI’s documentation can be difficult to navigate, there are many hidden gems, and this is one of them. While TI created these designs for use with their wireless products, they will work on any device which utilizes the same wireless base frequency. For example, you could use any of the 2.4 GHz antennas with any Bluetooth, WiFi (2.4 GHz), or Bluetooth Low Energy chips. Simply open up their Antenna Selection Quick Guide document and navigate to the specific design for whichever antenna you would like to build.

For a more detailed overview of what goes into designing and testing a PCB antenna, check out this hack which we featured back in 2010. With the internet of things coming into its own, wireless projects will become more and more prolific, making PCB antennas more important than ever.