2024 Business Card Challenge: T-800’s 555 Brain

June 14, 2024 by Tom Nardi 12 Comments

In Terminator 2: Judgment Day it’s revealed that Skynet becomes self-aware in August of 1997, and promptly launches a nuclear attack against Russia to draw humanity into a war which ultimately leaves the door open for the robots to take over. But as you might have noticed, we’re not currently engaged in a rebellion against advanced combat robots.

The later movies had to do some fiddling with the timeline to explain this discrepancy, but looking at this 2024 Business Card Challenge entry from [M. Bindhammer] we think there’s another explanation for the Judgement Day holdup — so long as the terminators are rocking 555 timers in their chrome skulls, we should be safe.

While the classic timer chip might not be any good for plotting world domination, it sure does make for a great way to illuminate this slick piece of PCB art when it’s plugged into a USB port. Exposed copper and red paint are used to recreate the T-800’s “Brain Chip” as it appeared in Terminator 2, so even when the board isn’t powered up, it looks fantastic on display. The handful of components are around the back side, which is a natural place to put some info about the designer. Remember, this is technically supposed to be a business card, after all.

Continue reading “2024 Business Card Challenge: T-800’s 555 Brain” →

ESP8266 Coaster Keeps Your Drink Warm

January 27, 2023 by Abe Connelly 5 Comments

Looking for the perfect winter desk accessory? [Wq] has created a beautiful coaster made out of PCBs that can keep your drink warm with an internal heater. (Chinese).

An ESP8266 sits as the main controller, with an additional MQTT control option, where the whole unit is powered over a USB-C connection. On board PCB traces, in the shape of a Hilbert curve, create the heating element used to heat beverages placed on the coaster, where [Wq] reports a measured resistance of the PCB trace network at 1.2 ohms. [Wq] writes that an AON6324 MOSFET replaces the D4184 that was previously being used, but might need some testing to get working properly. There are two capacitive touch sensors which has a TTP223E capacitive touch controller attached to detect input, with a multi-colored FM-3528 RGB LED for user feedback.

We love the artistry that went into building the coaster. For adventurous hackers wanting to build their own, the bill of materials (BOM), source code and board files are all available. We’ve seen everything from coasters and to PCB reflow boards, so it’s nice to see experimentation with a combination of these ideas.

An ATX motherboard sits on a grey surface with the I/O in the foreground. Behind the I/O is a large image of Tux, the Linux penguin, taking up most of the PCB and winding its way around different components on the board. Tux is part of the PCB itself, with his feet, beak, and outline in gold, body in black silkscreen, and belly in green soldermask.

Designing Aesthetically-Pleasing PCBs

January 15, 2023 by Navarre Bartz 28 Comments

We’ve seen our share of custom PCBs here on Hackaday, but they aren’t always pretty. If you want to bring your PCB aesthetics up a notch, [Ian Dunn] has put together a guide for those wanting to get into PCB art.

There are plenty of tutorials about making a functional PCB, but finding information about PCB art can be more difficult. [Ian] walks us through the different materials available from PCB fabs and how the different layer features can affect the final aesthetic of a piece. For instance, while black and white solder mask are opaque, other colors are often translucent and affected by copper under the surface.

PCB design software can throw errors when adding decorative traces or components to a board that aren’t connected to any of the functional circuitry, so [Ian] discusses some of the tricks to avoid tripping up here. For that final artistic flair, component selection can make all the difference. The guide has recommendations on some of the most aesthetically pleasing types of components including how chips made in the USSR apparently have a little bit of extra panache.

If you want to see some more on PCB art, check out this work on full-color PCBs and learn the way of the PCB artist.

Shot of CubeTouch, a six sided cube built out of PCBs with each of the top PCB allowing for diffusion of the LEDs on the inside to shine through

Keyboard Shortcuts At The Touch Of A Planetary Cube

September 19, 2022 by Abe Connelly 3 Comments

[Noteolvides] creates the CubeTouch, a cube made of six PCBs soldered together that creates a functional and interactive piece of art through its inlaid LEDs and capacitive touch sensors.

The device itself is connected through a USB-C connector that powers the device and allows it to send custom keyboard shortcuts, depending on which face is touched.

The CubeTouch is illuminated on the inside with six WS2812 LEDs that take advantage of the diffusion properties of the underlying FR4 material to shine through the PCBs. The central microprocessor is a CH552 that has native USB support and is Arduino compatible. Each “planet” on the the five outward facing sides acts as a capacitive touch sensor that can be programmed to produce a custom key combination.

Assembling the device involves soldering the connections at two joints for each edge connecting the faces.

We’re no strangers to building enclosures from FR4, nor are we strangers to merging art and functionality. The CubeTouch offers a further exploration of these ideas in a sweet package.

The CubeTouch is Open Source Hardware Certified with all documentation, source code and other relevant digital artifacts available under a libre/free license.

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Washington, DC Finally Gets Its Own PCB Metro Map

July 19, 2022 by Tom Nardi 6 Comments

There was a time, not so long ago, when folks who wanted to make their own custom PCBs would have found themselves in the market for a bucket of acid and a second-hand laser printer. These days, all you have to do is click a few buttons in your EDA program of choice and send the files off for fabrication. It’s easy, cheap, and nobody ends up with chemical burns.

This has obviously had a transformative effect on the electronics hobby — when you can place traces on a PCB like an artist using a brush, it’s only a matter of time before you get projects like [Logan Arkema]’s DCTransistor. This open source board uses carefully arranged RGB LEDs to recreate the Washington Metropolitan Area Transit Authority (WMATA) metro map, and thanks to an ESP8266 connected to their API, can display the positions of trains in real-time.

If you’re getting a sense of déjà vu here, it’s not just in your head. We’ve seen similar maps created for other major metropolitan areas, and [Logan] certainly isn’t trying to take credit for the idea. In fact, he was a bit surprised to find that nobody had ever made one for the DC area — so he decided to take on the challenge himself. He reasoned it would be a good way to hone his PCB design skills and become more comfortable with embedded development. We’d say the end result proves his theory correct, and makes one more city that can boast about its IoT cartography.

Looking to hang a DCTransistor on your own wall? [Logan] says he’ll be dropping the board design files and schematics into the project’s GitHub repository soon, and he also plans on selling pre-made boards in the near future.

We covered this London “tube” map back in 2020, and were impressed by the attention to detail that went into similar displays for Tokyo, Singapore, and the San Francisco Bay Area a year later. Perhaps it’s time to map out your own hometown in LEDs?

Three pendants that the article is describing, on a drafting mat.They're heart-shaped red PCBs with LEDs all around its perimeter, two CR2032-like batteries in its center.

Heart-Shaped Heartwarming Valentine’s Day Pendant

January 24, 2022 by Arya Voronova No comments

This is no ordinary heart-shaped PCB pendant project! To us, it’s also symbol representing the striking amount of love that [SaltyPaws] has put into its design and documentation. He tells us that he designed it for the two daughters he is raising, as an electronics and general STEAM introduction – with outstanding educational and aesthetic qualities, giving insights into a wide range of topics while looking . The PCB is mostly through-hole, making for easy soldering and quick return on the effort investment. The project is thought-out beyond the PCB, however – this pendant is designed to be wearable day-to-day, which is why it’s accompanied by a 3D-printed frame, protecting its wearer from sharp PCB edges and through-hole lead ends!

Open-sourcing things is a gift, and today, we are also the recipients. [SaltyPaws] has open-sourced everything involved – PCB files, 3D cover files, firmware, BOM, everything you would need to build your own version. All of this is in a GitHub repository, with detailed sourcing and assembly instructions in the README.md – we couldn’t ask for more! If you have loved ones that would take delight in putting such a pretty pendant together, you have about a week to order the PCBs – after that, Chinese New Year will likely thwart your plans!

Looking for more accessories that double as electronics projects? We’ve covered a wide variety, even when it comes to pendants alone – check out this edge-lit fluorescent acrylic educational Maker Faire accessory, or this circuit sculpture BEAM-inspired bird-imitating one, or this tiny SAMD21-powered pendant with an IPS LCD!

Remoticon 2021 // Debra Ansell Connects PCB In Ways You Didn’t Expect

January 20, 2022 by Elliot Williams 21 Comments

“LEDs improve everything.” Words to live by. Most everything that Debra Ansell of [GeekMomProjects] makes is bright, bold, and blinky. But if you’re looking for a simple string of WS2812s, you’re barking up the wrong tree. In the last few years, Debra has been making larger and more complicated assemblies, and that has meant diving into the mechanical design of modular PCBs. In the process Debra has come up with some great techniques that you’ll be able to use in your own builds, which she shared with us in a presentation during the 2021 Hackaday Remoticon.

She starts off with a quick overview of the state of play in PCB art, specifically of the style that she’s into these days: three dimensional constructions where the physical PCB itself is a sculptural element of the project. She’s crossing that with the popular triangle-style wall hanging sculpture, and her own fascination with “inner glow” — side-illuminated acrylic diffusers. Then she starts taking us down the path of creating her own wall art in detail, and this is where you need to listen up. Continue reading “Remoticon 2021 // Debra Ansell Connects PCB In Ways You Didn’t Expect” →