This Two-Wheeled RC Car Is Rather Quick

Radio control cars have always been fun, it’s true. With that said, it’s hard to deny that true speed was unlocked when lithium polymer batteries and brushless motors came to the fore. [Gear Down For What?] built himself a speedy RC car of his own design, and it’s only got two wheels to boot (Youtube link, embedded below).

The design is of the self-balancing type – if you’re thinking of an angry unmanned Segway with a point to prove, you’re in the ballpark. The brains of the machine come thanks to a Teensy 3.6, which runs the PID loops for balancing and control. An MPU6050 gyroscope & accelerometer provide the necessary sensing to enable the ‘bot to keep itself upright in varied conditions. Performance is impressive, with the car reaching speeds in excess of 40 MPH and managing to handle simple ramps and bumps with ease. It’s all wrapped up in a 3D printed frame which held up surprisingly well to many crashes into tripods and tarmac.

Such builds are not just fun; they’re an excellent way to learn useful control skills that can serve you well in industry and your own projects. You can pick up the finer details of control systems in a university engineering course, or you could give our primer a whirl. When you’ve whipped up your first awesome project, we’d love to hear about it. Video after the break.

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3D Printing A Lifting Body Aircraft

When you think of unconventional aircraft, flying wings have had plenty of time in the sun over the last few decades. With striking designs like the B-2 Spirit and F-117A Nighthawk on the flight line, it’s no surprise. The lifting body never really caught on, however, and it languishes in ignominy to this day. Despite their obscurity, [rctestflight] decided to 3D print a few lifting bodies for himself and take them out for a field test (YouTube video, embedded below).

Most aircraft have a body designed with low drag, and wings designed to provide lift. Lifting body aircraft focus the body design on providing that lift and often have no real wing to the design, needing only control surfaces to compliment the body. For this project, several different designs were constructed, with the craft being drop-launched from a multirotor at significant altitude. Initial tests were hamstrung by stability problems, both due to center of gravity issues and uncertain aerodynamic phenomena. The early designs were particularly prone to suddenly entering an unrecoverable flat spin. Later modifications included the addition of further stabilizers, which helped performance somewhat.

3D printing is a great way to experiment with aerodynamic phenomena, as it’s easy to create all manner of complicated geometries to tinker with. [rctestflight] has done solid work developing a basic craft, and we’d love to see the work continue with powered tests and more development. If flying wings are more your jam, though, you can 3D print those too. Video after the break.

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WiFi Controlled Plane Is Cheap Flying Fun

The world of radio controlled aircraft used to be an expensive and exclusive hobby, limited to those with the time and money to invest in difficult builds and pricey radio gear. More recently, the hobby has become more accessible, with cheap ready to fly planes available that can be flown in smaller spaces like suburban parks. [Ravi Butani] has built just such a plane, and you can even fly it with your smartphone!

An ESP8266 does double duty here as both the brains and the communication system. A custom smartphone app communicates with the plane over WiFi. Touching the screen increases the throttle, while steering is achieved through tilting the phone. There’s also monitoring of signal strength and battery level, with the phone vibrating if the plane is getting out of range or low on battery.

Flight control is via differential thrust, with power coming courtesy of two small DC motors controlled by tiny SMD MOSFETs. The plane flies remarkably well in still conditions, and the WiFi connection is stable in an open park environment. [Ravi] reports that control is possible at a range of around 70 meters using a Motorola G5S smartphone.

Despite the simplicity of the build and the low cost of the components, the final product performs admirably. It would be a great weekend project, and at the end of it, you get to go and fly your new plane! If you’re worried about keeping your batteries charged, don’t worry – there’s a solution for that. Video after the break.

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Nearly Entirely 3D Printed RC Car Is 4WD Fun

Remote control cars can be great fun, particularly if you’ve got a spare carpark or dirt lot to hoon them around. Any good hobby store will have shelves stocked with all manner of vehicles – buggies, touring cars, prototypes – but you don’t have to settle for what’s already available. Why not 3D print the car of your dreams instead? (YouTube, embedded below.)

The build comes to us from [Engineering Nonsense], now in its third revision. The design is produced in PLA, to make it accessible as possible to printer owners the world over. Almost the entire car is 3D printable – not just the chassis. The gearbox, differentials and driveshafts, and even suspension arms and tie rods are all printed, rather than bought. This also means the car is easier to build, with everything being printed to the correct size, as opposed to using off-the-shelf adjustable parts.

Performance is impressive, with the car showing good grip thanks to its 4WD drivetrain and double wishbone suspension. Files are available on Thingiverse, so there’s nothing to stop you from printing this out and going for a spin this weekend. We’d love to see it take on the water with some 3D printed tyres, too.

[Thanks to Jotham for the tip!]

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A Garbage Bag Skirt Is Fit For A Hovercraft

The hovercraft is an entertaining but much maligned form of transport. While they have military applications and at times have even run as ferries across the English Channel, fundamental issues with steering and braking have prevented us all driving them to work on a regular basis. They do make great toys however, and [HowToMechatronics] has built an excellent example.

The build is primarily a 3D printed affair, with the hull, ducting, and even the propellers being made in this way. The craft is sized to be readily printable on a 30cm square build platform, making it accessible to most printer owners. Drive is via brushless motors, and control is achieved using their previously-featured self-built NRF24L01 radio control transmitter.

What stands out among most other hovercraft builds we see here is the functioning skirt. It’s constructed from a garbage bag, and held on to the hull with a 3D printed clamping ring. Most quick builds omit a skirt and make up for it with light weight and high power, so its nice to see one implemented here. We’d love to see how well the craft works on the water, though it holds up well on the concrete.

Finished in a camouflage paint scheme, the craft looks the part, and handles well too. We’d consider a small correction to the center of gravity, but it’s nothing a little ballast wouldn’t fix. Video after the break. Continue reading “A Garbage Bag Skirt Is Fit For A Hovercraft”

Flying Convenience Not So Convenient

It’s a situation that plays out every day, all over the world – you walk into work, and there’s a full-scale foam toilet sitting on the bench, demanding to be used in a crackpot project. This time, it happened to be at the [FliteTest] workshop, and naturally, they set about making it fly.

The team at [FliteTest] are well resourced, with a laser cutter being used to quickly produce a set of custom foam board wings. However, after wing failures on their previous projects, this time the team opted for a riveted aluminium wing spar to add strength. A twin-boom tail is used to try to avoid the cistern from interfering with airflow over the elevator, and careful attention is paid to make sure the center of gravity is in the right position for stable flight.

Despite the team’s laudable efforts, the toilet (somewhat unsurprisingly) flies like crap. It just goes to show, you can strap a brushless power system on to just about anything, but aerodynamics will still be standing ready to bring it all crashing down to Earth.

We’ve seen some great builds from [FliteTest] over the years – before the throne, it was an IKEA chair that soared amongst the clouds. Video after the break.

[Thanks to Baldpower for the tip!] Continue reading “Flying Convenience Not So Convenient”

R/C Whirlygig Is Terrifyingly Unstable

In the days during and immediately after World War II, aerospace research was a forefront consideration for national security. All manner of wild designs were explored as nation states attempted to gain the upper hand in the struggle for survival. The Hiller Hornet was one such craft built during this time – a helicopter which drove the rotor through tip-mounted ramjets. Unsurprisingly, this configuration had plenty of drawbacks which prevented it from ever reaching full production. The team at [FliteTest] had a soft spot for the craft, however, and used it to inspire their latest radio controlled experiment.

Initial experiments consisted of a modified foam wing from a model seaplane, with two left wings facing opposite directions, and joined in the middle. Two motors and props were fitted to the wings to provide rotational motion. After some initial vibration issues were solved, the improvised craft generated barely enough lift to get off the ground. Other problems were faced with centripetal forces tearing the propellers off the wing due to the high rotational speeds involved.

A second attempt started from scratch, with a four wing setup being used, with much higher camber, with the intention to generate more lift with a more aggressive airfoil, allowing rotational speeds to be decreased. The craft was capable of getting off the ground, but instabilities likened to the pendulum rocket fallacy prevented any major gain in altitude.

We’d love to see a redesign to solve some of the issues and allow the craft to sail higher into the air. If you think you know the solution to the whirly bird’s dynamic problems, be sure to let us know in the comments. It should be possible, as we’ve seen successful designs inspired by maple seeds before. Video after the break.

[Thanks to Baldpower for the tip!]

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