Single Flex PCB Folds Into A Four-Wheel Rover, Complete With Motors

You’ve got to hand it to [Carl Bugeja] — he comes up with some of the most interesting electromechanical designs we’ve seen. His latest project is right up there, too: a single PCB that folds up into a four-wheel motorized rover.

The key to [Carl]’s design lies with his PCB brushless motors, which he has been refining since we first spotted them back in 2018. The idea is to use traces on the PCB for the stator coils to drive a 3D printed rotor containing tiny magnets. They work surprisingly well, even if they don’t generate a huge amount of torque. [Carl]’s flexible PCB design, which incorporates metal stiffeners, is a bit like an unfolded cardboard box, with two pairs of motor coils on each of the side panels. This leaves the other surfaces available for all the electronics, with includes a PIC, a driver chip, and a Hall sensor for each motor, an IMU and proximity sensor for navigation, and an ESP32 to run the show.

With machined aluminum rotors and TPU tires mounted to the folded-up chassis, it was off to the races, albeit slowly. The lack of torque from the motors and the light weight of the rover, along with some unwanted friction due to ill-fitting joints, added up to slow progress, especially on anything other than a dead flat surface. But with some tweaking, [Carl] was able to get the buggy working well enough to call this one a win. Check out the build and testing in the video below.

Knowing [Carl], this isn’t the last we’ll see of the foldable rover. After all, he stuck with his two-wheel PCB motor design and eventually got that running pretty well. We’ll be keeping an eye out for progress on this one.

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Retro Gadgets: Nintendo R.O.B Wanted To Be Your Friend

Too busy playing video games to have a social life? No worries. In 1985, Nintendo introduced R.O.B. — otherwise known as the Robotic Operating Buddy. It was made to play Nintendo with you. In Japan, apparently, it was the Family Computer Robot. We suppose ROB isn’t a very Japanese name. The robot was in response to the video game market crash of 1983 and was meant to keep the new Nintendo Entertainment System (NES) from being classified as a video game, which would have been a death sentence at the time of its release.

Since you might not have heard of R.O.B., you can probably guess it didn’t work out very well. In fact, the whole thing tanked in two years and resulted in only two games.

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Does Programming A Robot With ChatGPT Work At All?

ChatGPT has been put to all manner of silly uses since it first became available online. [Engineering After Hours] decided to see if its coding skills were any chop, and put it to work programming a circular saw. Pun intended.

The aim was to build a line following robot armed with a circular saw to handle lawn edging tasks.  The circular saw itself consists of a motor with a blade on it, and precisely no safety features. It’s mounted on the front of a small RC car with a rack and pinion to control its position. [Engineering After Hours] has some sage advice in this area: don’t try this at home.

ChatGPT was not only able to give advice on what parts to use, it was able to tell [Engineering After Hours] on how to hook everything up to an Arduino and even write the code. The AI language model even recommended a PID loop to control the position of the circular saw. Initial tests were messy, but some refinement got things impressively functional.

As a line following robot, the performance is pretty crummy. However, as a robot programmed by an AI, it does pretty okay. Obviously, it’s hard to say how much help the AI had, and how many corrections [Engineering After Hours] had to make to the code to get everything working. But the fact that this kind of project is even possible shows us just how far AI has really come.

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Robot Collects Ping Pong Balls For You

If you’ve ever played ping pong, table tennis, or beer pong, you know that it’s a struggle to hang on to the balls. [MaximeMonsieur] has designed a robot to handle picking them up so you don’t have to.

The robot is specifically designed to pick up ultra-light ping pong balls. To that end, it has a large spinning paddle that simply wafts the balls into its collector basket at the rear. The robot gets around with a simple two-motor drive system, relying on skid-steering with a castor wheel at the rear. An Arduino Uno runs the show, and navigates the robot around with the aid of ultrasonic sensors to avoid crashing into walls.

Overall, the robot shows the benefits of designing for a specific purpose. Such a design would likely be far less successful with other types of heavier balls, but for ping pong balls, the spinning paddle collector works great. We can imagine the robot being put to good use between sets to pick up all the lost balls around a table tennis court.

We’ve seen other ball collecting robots before, too.

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A man sits in a chair atop a hexagonal platform. From the platform there are six hydraulically-actuated legs supporting the hexapod above a grassy field. The field is filled with fog, giving the shot a mysterious, otherworldly look.

Megahex Will Give You Robo-Arachnophobia

Some projects start with a relatively simple idea that quickly turns into a bit of a nightmare when you get to the actual implementation. [Hacksmith Industries] found this to be the case when they decided to build a giant rideable hexapod, Megahex. [YouTube]

After seeing a video of a small excavator that could move itself small distances with its bucket, the team thought they could simply weld six of them together and hook them to a controller. What started as a three month project quickly spiraled into a year and a half of incremental improvements that gave them just enough hope to keep going forward. Given how many parts had to be swapped out before they got the mech walking, one might be tempted to call this Theseus’ Hexapod.

Despite all the issues getting to the final product, the Megahex is an impressive build. Forward motion and rotation on something with legs this massive is a truly impressive feat. Does the machine last long in this workable, epic state? Spoilers: no. But, the crew learned a lot and sometimes that’s still a good outcome from a project.

If you’re looking for more hexapod fun, checkout Stompy, another rideable hexapod, or Megapod, a significantly smaller 3D-printed machine.

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Your Next Airport Meal May Be Delivered By Robot

Robot delivery has long been touted as a game-changing technology of the future. However, it still hasn’t cracked the big time. Drones still aren’t airdropping packages into our gutters by accident, nor are our pizzas brought to us via self-driving cars.

That’s not to say that able minds aren’t working on the problem. In one case, a group of engineers are working ton a robot that will handle the crucial duty of delivering food to hungry flyers at the airport.

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2022 FPV Contest: The LOTP Robot Dog

When you think of first person view (FPV) vehicles, aircraft might be what first comes to mind. However, [Limenitis Reducta] has brought a robot dog into the world, and plans to equip it for some FPV adventures.

LOTP pictured with various equippable modules.

The robot dog itself goes by the name of LOTP, for unspecified reasons, and was designed from the ground up in Fusion 360. A Teensy 3.5 is charged with running the show, managing control inputs and outputting the requisite instructions to the motor controllers to manage the walk cycle. Movement are issued via a custom RC controller. Thanks to an onboard IMU, the robotic platform is able to walk effectively and maintain its balance even on a sloping or moving platform.

[Limenitis] has built the robot with a modular platform to support different duties. Equitable modules include a sensor for detecting dangerous gases, a drone launching platform, and a lidar module. There’s also a provision for a camera which sends live video to the remote controller. [Limenitis] has that implemented with what appears to be a regular drone FPV camera, a straightforward way to get the job done.

It’s a fun build that looks ready to scamper around on adventures outside. Doing so with an FPV camera certainly looks fun, and we’ve seen similar gear equipped on other robot dogs, too.

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