Disney’s Bipedal, BDX-Series Droid Gets The DIY Treatment

[Antoine Pirrone] and [Grégoire Passault] are making a DIY miniature re-imagining of Disney’s BDX droid design, and while it’s still early, there is definitely a lot of progress to see. Known as the Open Duck Mini v2 and coming in at a little over 40 cm tall, the project is expected to have a total cost of around 400 USD.

The inner workings of Open Duck Mini use a Raspberry Pi Zero 2W, hobby servos, and an absolute-orientation IMU.

Bipedal robots are uncommon, and back in the day they were downright rare. One reason is that the state of controlled falling that makes up a walking gait isn’t exactly a plug-and-play feature.

Walking robots are much more common now, but gait control for legged robots is still a big design hurdle. This goes double for bipeds. That brings us to one of the interesting things about the Open Duck Mini v2: computer simulation of the design is playing a big role in bringing the project into reality.

It’s a work in progress but the repository collects all the design details and resources you could want, including CAD files, code, current bill of materials, and links to a Discord community. Hardware-wise, the main work is being done with very accessible parts: Raspberry Pi Zero 2W, fairly ordinary hobby servos, and an BNO055-based absolute orientation IMU.

So, how far along is the project? Open Duck Mini v2 is already waddling nicely and can remain impressively stable when shoved! (A “testing purposes” shove, anyway. Not a “kid being kinda mean to your robot” shove.)

Check out the videos to see it in action, and if you end up making your own, we want to hear about it, so remember to send us a tip!

The Strange Afterlife Of The Xbox Kinect

The tale of the Microsoft Xbox Kinect is one of those sad situations where a great product was used in an application that turned out to be a bit of a flop and was discontinued because of it, despite its usefulness in other areas. This article from the Guardian is a quick read on how this handy depth camera has found other uses in somewhat niche areas, with not a computer game in sight.

It’s rather obvious that a camera that can generate a 3D depth map, in parallel with a 2D reference image, could have many applications beyond gaming, especially in the hands of us hackers. Potential uses include autonomous roving robots, 3D scanning, and complex user interfaces—there are endless possibilities. Artists producing interactive art exhibits would sit firmly in that last category, with the Kinect used in countless installations worldwide.

Apparently, the Kinect also has quite the following in ghost-hunting circles, which as many a dubious TV show would demonstrate, seem almost entirely filmed under IR light conditions. The Kinect’s IR-based structured light system is well-suited for these environments. Since its processing core runs a machine learning application specifically trained to track human figures, it’s no surprise that the device can pick up those invisible, pesky spirits hiding in the noise. Anyway, all of these applications depend on the used-market supply of Kinect devices, over a decade old, that can be found online and in car boot sales, which means one day, the Kinect really will die off, only to be replaced with specialist devices that cost orders of magnitude more to acquire.

In the unlikely event you’ve not encountered non-gaming applications for the Kinect, here’s an old project to scan an entire room to get you started. Just to be perverse, here’s a gaming application that Microsoft didn’t think of, and to round out, the bad news that Microsoft has really has abandoned the product.

Supercon 2023: Cuddly Companion Bots

Even in the advanced world of 2024, robots are still better in science fiction than in reality. Star Trek gave us the erudite and refined Data, Rogue One gave us the fierce yet funny K-2SO, and Big Hero 6 gave us the caring charmer named Baymax. All these robots had smarts, capability, and agency. More than that, though—they were faithful(ish) companions to humans, fulfilling what that role entails.

The thing is, we’re not gonna get robots like that unless somebody builds them. [Angela Sheehan] is a artist and an educator, and a maker—and she’s trying to create exactly that. She came down to the 2023 Hackaday Supercon to tell us all about her efforts to create cuddly companion bots for real.

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A black and white robot arm is held in a human hand against a grey background. Next to it, in white lettering, is the Arduino logo and the text, "Mini Robotic Arm."

Mini Robotic Arm Lets You Start Your Own Mini Assembly Line

Automating tasks with a robot sounds appealing, but not everyone has the budget for an Aismo or Kuka. [FABRI Creator] has a great tutorial on how to build your own mini robotic arm for small, repeatable tasks.

Walking us through the entire build, step-by-step, [FABRI Creator] shows us how to populate the custom-designed PCB and where to put every servo motor and potentiometer to bring the creation to life. This seems like a great project to start with if you haven’t branched out into motion systems before since it’s a useful build without anything too complicated to trip up the beginner.

Beyond the usual ability to use the arm to perform tasks, this particular device uses an Arduino Nano to allow you to record a set of positions as you move the arm and to replay it over and over. The video shows the arm putting rings on a stand, but we can think of all kinds of small tasks that it could accomplish for us, letting us get back to writing or hacking.

If controlling a robot arm with potentiometers sounds familiar, maybe you remember this robot arm with an arm-shaped controller.

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Tinkering With Klipper: Making The ManiPilator Robotic Arm

[Leo Goldstien]’s entry into the world of robotics has been full of stops and starts. Like many beginners, he found traditional robotics instructions overwhelming and hard to follow, bogged down with dense math that often obscured the bigger picture. So he decided to approach things differently and create something with his own hands. The result? A 3D-printed robotic arm he affectionately calls “ManiPilator.”

This article is the first in a three-part series documenting [Leo]’s hands-on approach to learning robotics from the ground up. Building ManiPilator became an opportunity to learn by doing, and the project took him on a journey of experimenting, failing, and eventually succeeding in tasks that seemed deceptively simple at first glance. Each hurdle provided him with insights that more traditional learning methods hadn’t delivered. Below is one of the videos [Leo] captured, to show one step in the process: doing a check using multiple motors.

To make his project work, [Leo] relied on open-source software like Klipper, piecing together code and hardware in a way that made sense to him. In sharing his story, he offers fellow beginners an approachable perspective on robotics, with practical insights and candid reflections on the challenges and breakthroughs.

[Leo]’s project shows that there’s more than one way to start exploring robotics, and that sometimes the best way to learn is simply to dive in and start building. Follow along with his journey as he tackles the complexities of robotics, one step at a time.

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Drive For Show, Putt For Dough

Any golfer will attest that the most impressive looking part of the game—long drives—isn’t where the game is won. To really lower one’s handicap the most important skills to develop are in the short game, especially putting. Even a two-inch putt to close out a hole counts the same as the longest drive, so these skills are not only difficult to master but incredibly valuable. To shortcut some of the skill development, though, [Sparks and Code] broke most rules around the design of golf clubs to construct this robotic putter.

The putter’s goal is to help the golfer with some of the finesse required to master the short game. It can vary its striking force by using an electromagnet to lift the club face a certain amount, depending on the distance needed to sink a putt. Two servos lift the electromagnet and club, then when the appropriate height is reached the electromagnet turns off and the club swings down to strike the ball. The two servos can also oppose each other’s direction to help aim the ball as well, allowing the club to strike at an angle rather than straight on. The club also has built-in rangefinding and a computer vision system so it can identify the hole automatically and determine exactly how it should hit the ball. The only thing the user needs to do is press a button on the shaft of the club.

Even the most famous golfers will have problems putting from time to time so, if you’re willing to skirt the rules a bit, the club might be useful to have around. If not, it’s at least a fun project to show off on the golf course to build one’s credibility around other robotics enthusiasts who also happen to be golfers. If you’re looking for something to be more of a coach or aide rather than an outright cheat, though, this golf club helps analyze and perfect your swing instead of doing everything for you.

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Robotic Touch Using A DIY Squishy Magnetic Pad

There are a number of ways to give a robotic actuator a sense of touch, but the AnySkin project aims to make it an overall more reliable and practical process. The idea is twofold: create modular grippy “skins” that can be slipped onto actuators, and separate the sensing electronics from the skins themselves. The whole system ends up being quite small, as shown here.

Cast skins can be installed onto bases as easily as slipping a phone case onto a phone.

The skins are cast in whatever shape is called for by using silicone (using an off-the-shelf formulation from Smooth-on) mixed with iron particles. This skin is then slipped onto a base that contains the electronics, but first it is magnetized with a pulse magnetizer. It’s the magnetic field that is at the heart of how the system works.

The base contains five MLX90393 triple-axis magnetometers, each capable of sensing tiny changes in magnetic fields. When the magnetized skin over the base is deformed — no matter how slightly — its magnetic field changes in distinct ways that paint an impressively detailed picture of exactly what is happening at the sensor. As a bonus, slippage of the skin against the sensor (a kind of shearing) can also be distinctly detected with a high degree of accuracy.

The result is a durable and swappable robotic skin that can be cast in whatever shape is needed, itself contains no electronics, and can even be changed without needing to re-calibrate everything. Cameras can also sense touch with a high degree of accuracy, but camera-based sensors put constraints on the size and shape of the end result.

AnySkin builds on another project called ReSkin and in fact uses the same sensor PCB (design files and bill of materials available here) but provides a streamlined process to create swappable skins, and has pre-made models for a variety of different robot arms.