Adding Smarts To Dumb Brushed Motors

June 25, 2018 by Brian Benchoff 12 Comments

A big part of the Hackaday Prize this year is robotics modules, and already we’ve seen a lot of projects adding intelligence to motors. Whether that’s current sensing, RPM feedback, PID control, or adding an encoder, motors are getting smart. Usually, though, we’re talking about fancy brushless motors or steppers. The humble DC brushed motor is again left out in the cold.

This project is aiming to fix that. It’s a smart motor driver for dumb DC brushed motors. You know, the motors you can buy for pennies. The motors that are the cheapest way to add movement to any project. Those motors.

The Smart Motor Driver for Robotics allows a DC brushed motor to be controlled by a host microcontroller over I2C, and sends back the speed and direction of the motor. PID is implemented, and the motor can maintain its own speed, independently of a lot of difficult control on the host system.

The guts of this motor controller are made of a PIC 12F microcontroller, a H-bridge motor driver, a Hall-effect sensor, and a neat magnetic encoder disc. Ultimately, this project will simply bolt onto the back of a cheap brushed motor and give it the same capabilities as a fancy servo or stepper. It’s never going to have the same torque or power handling as a beefy NEMA 17 stepper, but sometimes you don’t need that, and a simple brushed motor will do. A great project, and an excellent entry for the Hackaday Prize.

Modular Robotics That Can Make Themselves Into Anything

June 24, 2018 by Brian Benchoff 9 Comments

The greatest challenge of robotics is autonomy. Usually, this means cars that can drive themselves, a robotic vacuum that won’t drive down the stairs, or a rover on Mars that can drive on Mars. This project is nothing like that. Instead of building a robot with a single shape, this robot is made out of several modules that can self-assemble into different structures. It’s an organized fleet of robots, all helping each other, like an ant colony, or our future as Gray Goo.

If the idea of self-assembling modular robots sounds familiar, you’re right. The Dtto won the Grand Prize in the 2016 Hackaday Prize, and it’s a beast of a project. It’s an ouroboros of a robot that can assemble itself into a snake, a wheel, or an arm. It’s weird, but if you want a robot that can do anything, this is the kind of modularity that you need. One step closer to Gray Goo, at least.

Like Dtto, the noMad can transform itself into bridges, arms, snakes, and wheels by assembling each individual piece into one component of a massive structure. It’s something we rarely see, and it’s a difficult computational and engineering problem. Still, the progress the team behind noMad has been making is remarkable, and we can’t wait to see the finished project.

Friday Hack Chat: Ladyada On Creative And Interactive Robotics

June 20, 2018 by Brian Benchoff 7 Comments

Somewhere at the intersection of microcontrollers, open source toolchains, the Maker Movement, and the march of technology, there’s a fuzzy concept that can best be described as robotics or physical computing. Instead of a computer in a box or a dumb microcontroller, these projects interact with the outside world. Whether that’s through the Internet, tapping a bunch of sensors, or just waving the arm of a servo around, there’s a need for a platform that actually does all of this stuff. For this week’s Hack Chat, we’re going to be talking all about creative and interactive robots, and you’re invited.

Our guest for this week’s Hack Chat will be Limor “Ladyada” Fried, the founder of Adafruit, and someone who needs no introduction but we’re going to do it anyway. Adafruit began as a weird side project selling exact reproductions of the Roland TB-303, building cell phone jammers, and making guides to build your own USB power bank before USB power banks were a thing. This has grown into Adafruit, a company with over 100 employees in the heart of New York City, one of the best places for learning and making electronics, and a place that does everything Open Source with zero loans or VC money. By any objective measure, Adafruit has become the most successful business story to come out of the Maker Movement, however nebulously that can be defined.

This week the Hack Chat will be focused on the CRICKIT, the Creative Robotics and Interactive Construction Kit. The CRICKIT is an add-on to Adafruit’s Circuit Playground that allows you to build your own robot with CircuitPython, MakeCode, or just Arduino. There’s support for arts, crafts, sensors, audio, animatronics, physical computing, kinetic sculptures, science experiments, and just about anything else you can think of. Need an example? Here’s Blue Öyster Cult. Here’s that robot that came with the NES. It’s all great fun.

You are, of course, encouraged to add your own questions to the discussion. You can do that by leaving a comment on the Hack Chat Event Page and we’ll put that in the queue for the Hack Chat discussion.

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This week is just like any other, and we’ll be gathering ’round our video terminals at noon, Pacific, on Friday, June 22nd. Here’s a clock counting down the time until the Hack Chat starts.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

Folding Robots With Special Materials

June 14, 2018 by Brian Benchoff 16 Comments

When it comes to robots, we usually see some aluminum extrusion, laser-cut parts, maybe some 3D printed parts, and possibly a few Erector sets confabulated into a robot arm. This entry for the Hackaday Prize is anything but. It’s a robot chassis, a 3D printer, and the structural frame for any sort of moving project that’s made out of a special composite material.

[Marc]’s project for the Hackaday Prize is all about articulated mechanisms. Instead of the usual structural components, he’s using Hylite, a special material that’s basically a polypropylene core clad in a sheet of aluminum on both sides. By carefully milling away the aluminum on both sides, [Marc] is creating a living hinge that can be used to build a 3D printer, robot, or really anything else.

This really isn’t a finished project; it’s more of a technology demonstrator. That said, [Marc] has a lot of examples where he can bend these Hylite aluminum plates over on themselves, can create boxes and space frames, and has the ability to create just about any shape he wants. It’s really a highly precise means of bending aluminum with a mill, and has the added benefit of looking really, really good.

Already, [Marc] has a few interesting robots that are built around this construction technology. The first is a remote control focus for a telescope that simply connects an eyepiece to the scope. Actuation is provided pneumatically, and all reports say this example works well. The other example is a flat-pack phone stand. It’s a bit simpler than a focus mechanism, but it is a small and inexpensive way to show off the technology. Great work, and an excellent project in The Hackaday Prize.

Servo Becomes Mini Linear Actuator

June 2, 2018 by Donald Papp 11 Comments

RC servos are a common component in many robotics projects, but [Giovanni Leal] needed linear motion instead of the rotary actuation that servos normally offer. The 3D Printed Mini Linear Actuator was developed as a way to turn a mini servo into a linear actuator, giving it more power in the process.

A servo uses a potentiometer attached to the output shaft in order to sense position, and the internal electronics take care of driving the motor to move the shaft to the desired angle. [Giovanni] took apart an economical mini servo and after replacing the motor with a 100:1 gear motor and using it to power a compact 3D printed linear actuator, he used the servo’s potentiometer to read the linear actuator’s position. As a result, the linear actuator can exert considerably more force than the original servo while retaining exactly the same servo interface. You can see one being assembled and tested in the video embedded below, which is part of [Giovanni]’s entry for The 2018 Hackaday Prize.

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Modular Robotics Made Easier With ROS

May 31, 2018 by Steven Dufresne 31 Comments

A robot is made up of many hardware components each of which requires its own software. Even a small robot arm with a handful of servo motors uses a servo motor library.

Add that arm to a wheeled vehicle and you have more motors. Then attach some ultrasonic sensors for collision avoidance or a camera for vision. By that point, you’ve probably split the software into multiple processes: one for the arm, another for the mobility, one for vision, and one to act as the brains interfacing somehow with all the rest. The vision may be doing object recognition, something which is computationally demanding and so you now have multiple computers.

Break all this complexity into modules and you have a use case for ROS, the Robot Operating System. As this article shows, ROS can help with designing, building, managing, and even evolving your robot.

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Gentle Electric Eel

May 16, 2018 by Brian McEvoy 22 Comments

It’s no shock that electric eels get a bad rap for being scary creatures. They are slithery fleshy water snakes who can call down lightning. Biologists and engineers at the University of California had something else in mind when they designed their electric eel. Instead of hunting fish, this one swims harmlessly alongside them.

Traditional remotely operated vehicles have relied on hard shells and spinning propellers. To marine life, this is noisy and unnatural. A silent swimmer doesn’t raise any eyebrows, not that fish have eyebrows. The most innovative feature is the artificial muscles, and although the details are scarce, they seem to use a medium on the inside to conduct a charge, and on the outside, the saltwater environment conducts an opposite charge which causes a contraction in the membrane between to the inside and outside. Some swimming action can be seen below the break, and maybe one of our astute readers can shed some light on this underwater adventurer’s bill of materials.

One of our favorite submarines is the 2017 Hackaday Prize winner, The Open Source Underwater Glider. For a more artistic twist on submersibles, the Curv II is one of the most elegant we have seen.

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