Balancing Robot Needs Innovative Controller And Motor

May 18, 2017 by Bryan Cockfield 20 Comments

A self-balancing robot is a great way to get introduced to control theory and robotics in general. The ability for a robot to sense its position and its current set of circumstances and then to make a proportional response to accomplish its goal is key to all robotics. While hobby robots might use cheap servos or brushed motors, for any more advanced balancing robot you might want to reach for a brushless DC motor and a new fully open-source controller.

The main problem with brushless DC motors is that they don’t perform very well at low velocities. To combat this downside, there are a large number of specialized controllers on the market that can help mitigate their behavior. Until now, all of these controllers have been locked down and proprietary. SmoothControl is looking to create a fully open source design for these motors, and they look like they have a pretty good start. The controller is designed to run on the ubiquitous ATmega32U4 with an open source 3-phase driver board. They are currently using these boards with two specific motors but plan to also support more motors as the project grows.

We’ve seen projects before that detail why brushless motors are difficult to deal with, so an open source driver for brushless DC motors that does the work for us seems appealing. There are lots of applications for brushless DC motors outside of robots where a controller like this could be useful as well, such as driving an airplane’s propeller.

[Nick Thatcher]’s Plan-B Is A Commuter Electric Unicycle

July 29, 2016 by Jenny List 19 Comments

[Nick Thatcher] is a serial builder of self-balancing rides. His various Segway clones and unicycles have until now suffered from one significant problem, that of portability when not being ridden. Taking one on a train was a significant undertaking, hardly convenient in a personal transport machine.

His latest design, the Plan-B, is an electric unicycle designed to address this problem to create a truly portable piece of commuter transport. It has been designed to be as compact as possible with the ability to fold to fit in a confined space, and the weight has been reduced to a minimum.

Power comes from a 24V 350W geared motor kept on a leash through a Dimension Engineering motor controller by an Arduino with a gyro to maintain the unit’s stability The battery is an ULTRAMAX LiFePO4 , and the single wheel is an inexpensive plastic wheelbarrow part with chain drive from the motor.

The result is both rideable and portable, though with a 10mph top speed not the fastest of personal transport. He’s posted a video which you can see below the break, showing him taking it on a train journey and traversing the British urban landscape.

Continue reading “[Nick Thatcher]’s Plan-B Is A Commuter Electric Unicycle” →

3D Printed Electric Unicycle

July 24, 2016 by Elliot Williams 10 Comments

Actually riding around at 30 km/h on a 3D printed means of transportation is pretty gnarly, if not foolhardy. So we were actually pleased when we dug deeper and discovered that [E-Mat]’s unicycle build is actually just a very nice cover and battery holder.

We say “just”, but a 3D-printed design takes a couple of cheap parts (the wheel and pedals) from the Far East and turns them into a very finished-looking finished product. Custom bits like this fulfill the 3D printing dream — nobody’s making it, so you make it yourself. And make it look pro.

It turns out that other people have noticed this motor/controller/pedal combo as well. Here’s some documentation to get you started.

It’s funny. Just four years ago, self-balancing powered unicycles were the realm of the insane hacker. Then came some hacker improvements, and now we’re at the point where you can mail-order all the parts and 3D print yourself a fancy enclosure.

Continue reading “3D Printed Electric Unicycle” →

Reverse Engineering Hoverboard Motor Drive

June 10, 2016 by Jenny List 56 Comments

The must-have toy of the moment last winter was the “Hoverboard”. We all probably secretly wished them to be the boards from the Back to the Future series of films made real, but the more achievable reality is a self-balancing scooter somewhat akin to a miniature Segway. It seemed every child wanted one, schools banned them, and there was a media frenzy over some of the cheaper models that lacked protection circuitry for their li-ion batteries and thus had a tendency for self-incineration.

[Drew Dibble] is interested in the Power Racing Series (PRS), in which toy electric cars are souped up for competition. Casting around for a source of cheap and relatively powerful motors he lit upon the self-balancing scooters, and waited on Craigslist for the inevitable cast-offs. His resulting purchase had two 350W brushless hub motors and all the associated circuit boards for motor control, gyroscope, and oddly a Bluetooth speaker. The motor control board received an unknown two-wire digital feed from the scooter’s control board, so he set to work investigating its protocol. His write-up of how he did it is an interesting primer in logic line detective work.

Hooking up his logic analyzer he was quickly able to rule out the possibility of the control signal being PWM because all signals followed the same timing. Both lines had data so he was able to rule out I2C, for in that case one line would carry a clock. He was therefore left with a serial line, and taking the 38 microsecond timing interval, he was able to calculate that it had a rather unusual bitrate of 26315 BPS. Each packet had a multiple of 9 bits so he either had 9-bit or 8-bit with parity, and trying all possible parity schemes resulted in parity errors. Therefore the boards used a highly unusual 9-bit non-standard bitrate serial port. Some experimentation led him to an Arduino library, and he was able to get some movement from his motors. Some clever timing detective work later and he could make them move at will, success!

All his code for the project is on GitHub, for his 9-bit SoftwareSerial library and a motor control sketch.

If you want a real Back to the Future hoverboard then you may have to wait a while longer. We have featured a replica made as an unrideable floating artwork though, and a working board that is more of a personal hovercraft.

Continue reading “Reverse Engineering Hoverboard Motor Drive” →

Self-Balancing One-Wheel Motorcycle Tears Up The Beach

June 9, 2016 by Donald Papp 41 Comments

[XenonJohn] wrote in to let us know about updates and a recent test drive of an Electric Self-Balancing One-wheeled Motorcycle, fresh from the beach where he says it proved to be great fun to ride. The design and build have been updated since we last saw it as a semifinalist entry in the 2014 Hackaday Prize. The original, he says, “looked cool but was slow, cumbersome and really dangerous to ride.”

Since then it has been completely redesigned and now has a super fat kite-surfer wheel, a front crash skid with damper, and a variable geometry which allows it to steer properly despite just having one wheel. It does this by allowing the rider to shift their position relative to the wheel, instead of the seat always being rigidly locked directly above the axle.

That steering is a pretty clever upgrade, but we do wonder if the new crash skid will have an atlatl effect and really launch the rider in a crash. Our gut feeling aside, it is designed not to plant itself in the pavement, but to slide along (without ejecting the rider) until the vehicle loses all momentum.

There is something about self-balancing unicycles that attracts experimenters, each of whom takes a different approach. We see everything from this device constructed mainly from a Razor Scooter to this more polished-looking unit based on an earlier Segway clone design. [XenonJohn] reminds us that “there is still much to learn in this area and you can genuinely innovate even as a hobbyist. Also, you can only do so much on a computer, you then have to actually build something and see how well it works. [This recent test] shows what you can do if you just keep on experimenting.” Video of the test drive is below.

Continue reading “Self-Balancing One-Wheel Motorcycle Tears Up The Beach” →

Surfing Around On A Self-Balancing Cloud

November 13, 2014 by Sarah Petkus 18 Comments

Throughout time it’s just been plain cool to genie around from point A to B on some form of personal portable hardware. Understandably so, it was the goal of [Dane Kouttron] to modify and improve the common standard in such a way that anyone could hop on his board and ride without a period of flailing to keep balance. In his Flying Nimbus project, the rider floats aloft a single power-driven wheel that will even do the balancing bit for you.

Inspired by some interesting aluminum scraps and an old 3 phase DC servo driver, [Dane] starting conjuring ideas of combining the two in order to produce his own self balancing form of transportation. A chunky reused tire from a local go-kart track turned out to serve as his wheel of choice which would mount between the feet of the rider. After ordering a 48v hub motor and waiting for it to make its way over from China, [Dane] took the time to model all of the individual parts, motor, and wheel in CAD to figure out the needed measurements for the custom pieces he’d later fabricate to fit around them. The aluminum frame that the rider stands upon not only houses and conceals the power cells and electronics running the central wheel, it also illuminates white light from the sides to stand out at night. Along the road of troubleshooting, [Dane] eventually scored a complementary top-notch servo drive from AMC, who ultimately wanted to see his project rolling as badly as he did. There is a load of detailed documentation on the layers of problem solving that went into the project on his blog, as well as more on the hardware used by [Dane] to get the board actively balancing. Seeing the final product should further enforce that there is no better way to get around then on the likes of something you made yourself:

Continue reading “Surfing Around On A Self-Balancing Cloud” →

Phoenard: Arduino Phone As Small As An Arduino Mega

May 29, 2014 by Mike Szczys 18 Comments

[youtube=https://www.youtube.com/watch?v=_hXgwTRqwRU&w=580]

Hanging out at one side of the Atmel booth at Maker Faire was [Pamungkas Sumasta] who was showing off his Arduino cellphone called Phoenard. We really like the form-factor but its hackability is where it really shines. [Sumasta] showed off the menu system which is quite snappy and makes it simple for you to add your own applications. Software isn’t the only thing you can customize, as there’s a connector at the bottom of the phone. He showed off a breadboard attachment which was hosting LEDs of various colors. Their intensity can be altered using a simple slider app on the touchscreen. But there’s more power if want it. Also on exhibit was a self-balancing robot body which has a connector at the top for the phone.

[Sumasta] won the Atmel Hero contest and we assume that’s how he made it all the way to San Francisco from The Netherlands for Maker Faire. You can learn a few more technical details about Phoenard on the Facebook page.