Ask Hackaday: Are Conductive Inks Going to Make It?

It’s amazing how affordable PCB fabrication has become. It has long been economical (although not always simple) to fabricate your own singe and double-sided boards at home, the access to professional fabrication is becoming universal. The drive continues downward for both cost and turnaround time. But there is growing interest in the non-traditional.

Over the last year we’ve seen a huge push for conductive-ink-based PCB techniques. These target small-run prototyping and utilize metals (usually silver) suspended in fluid (think glue) to draw traces rather than etching the traces out of a single thin layer of copper. Our question: do you think conductive in will become a viable prototyping option?

Voltera V-One Circuit Board Prototyping Machine

I recorded this interview at 2015 CES but was asked not to publish it until their crowd funding campaign went live. If you haven’t been paying attention, Voltera is at almost 400% of their $70k goal with 26 days remaining. This printer definitely works. You can print circuits, solder components or reflow them, and there’s even a second non-conductive ink that can be used to insulate between traces when they cross over one another. In the video [Alroy] suggests Voltera for small production runs of 10-20 boards. Would you see yourself using this for 10-20 boards?

Personally, I think I could solder point-to-point prototypes in less time. Consider this: the V-One will print your traces but you still must solder on the components yourself. If the board design reaches a high level of complexity, that timing may change, but how does the increased resistance of the ink compared to copper traces affect the viability of a board? I assume that something too complex to solder point-to-point would be delving into high-frequency communications (think parallel bus for LCD displays, etc.). Is my assumption correct? Do you think conductive ink will get to the point that this is both viable and desirable over etching your own prototypes and how long before we get there?

Now, I certainly do see some perfect use-cases for Voltera. For instance, introduction to circuit design classes. If you had one of these printers at the middle school or high school level it would jump-start interest in electronics engineering. Without the need for keeping chemical baths like Cuperic Chloride or Ferric Chloride on hand, you could walk students through simple board design and population, with the final product to take home with them. That’s a vision I can definitely get behind and one that I think will unlock the next generation of hardware hackers.

Correction: [Arachnidster] pointed out in the comments that Voltera is still working on being able to reflow boards printed by the V-One. On their Kickstarter page they mention: “(Reflow onto Voltera printed boards is currently under development)”

Ask Hackaday: Bringing Your Design to Market

While many of us have made and documented our open source projects, not many of us have tried to sell our design to the masses. [Scott] developed, marketed, and “bootstrapped” a cool looking MIDI controller. Now, before you get your jumpers in a bunch – the project is completely open source. [Scott] documented the entire process of not only the design, but the trials and tribulations of bringing it to market as well. Calculating costs, FCC testing and the many other challenges of bringing a consumer electronics device to market are all detailed in his blog. Join me while we look at the highs and lows of his interesting and eventually worthwhile journey.

Putting yourself into a game where orders are in the tens of thousands, with hundreds of thousands of dollars changing hands is not easy when you’re just a guy with an idea and a soldering iron. [Scott] was up for the challenge, however. He quickly realized that much of the margin is spent on advertising and to cover risk. On his last order, some of the paint was chipping off. He had to fix the paint and repackage everything – all at his cost.

He also talks about the learning process of product design along the way. His original idea was to make a volume controller, but couldn’t sell a single one. He was forced to redesign the software into the MIDI controller as it exists today. He tried to launch a Kickstarter, but was rejected. This turned out to be a good thing, however, because he would have wound up kickstarting a product that didn’t work.

For advertising, he relied on Google and made some extremely detailed tutorials for his product. Many of them can be used for other MIDI controllers, and often come up in Google searches. Smart. Very smart.

Be sure to check out the video below, where [Scott] gets into some capacitive touch design theory, and talks about how not to cut your final product in half while on the CNC.

Have any of you ever tried to mass produce and sell one of your designs? Let us know in the comments!

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Ask Hackaday: Understanding the x86 Memory Addressing System

A quick look at the pinouts of an Intel 8086 & 8088 processor reveals a 20 bit address bus. There was high demand for the ability to address 1 meg (2^20) of address space, and Intel delivered. However, a curious individual would wonder how they can achieve such a feat with only 16 bit registers. Intel solved this riddle by combining two registers so they could make it compatible with code written for the 8008, 8080 & 8085. The process they use can be a bit confusing when trying to figure out where to locate your code in the ROM. In this article, we are going to go over the basics of how the Physical Address is calculated and how to locate your code correctly in ROM.

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Ask Hackaday: Your Very First Microcontroller

Necessity is the mother of invention. It is also true that invention necessitates learning new things. And such was the case on the stormy Tuesday morning our story begins.  Distant echos of thunder reverberated in the small 8 x 16 workshop, drawing my attention to the surge suppressor powering my bench.  With only a few vacation days left, my goal of finishing the hacked dancing Santa Claus toy was far from complete. It was for a Secret Santa gift, and I wanted to impress. The Santa moved from side to side as it sang a song. I wanted to replace the song with a custom MP3 track. In 2008, MP3 players were cheap and ripe for hacking. They could readily be picked up at local thrift shops, and I had picked up a few. It soon became clear, however, that I would need a microcontroller to make it do what I wanted it to do.

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Ask Hackaday: A Robot’s Black Market Shopping Spree

It was bad when kids first started running up cell phone bills with excessive text messaging. Now we’re living in an age where our robots can go off and binge shop on the Silk Road with our hard earned bitcoins. What’s this world coming to? (_sarcasm;)

For their project ‘Random Darknet Shopper’, Swiss artists [Carmen Weisskopf] and [Domagoj Smoljo] developed a computer program that was given 100 dollars in bitcoins and granted permission to lurk on the dark inter-ether and make purchases at its own digression. Once a week, the AI would carrying out a transaction and have the spoils sent back home to its parents in Switzerland. As the random items trickled in, they were photographed and put on display as part of their exhibition, ‘The Darknet. From Memes to Onionland’ at Kunst Halle St. Gallen. The trove of random purchases they received aren’t all illegal, but they will all most definitely get you thinking… which is the point of course. They include everything from a benign Lord of the Rings audio book collection to a knock-off Hungarian passport, as well as the things you’d expect from the black market, like baggies of ecstasy and a stolen Visa credit card. The project is meant to question current sanctions on trade and investigate the world’s reaction to those limitations. In spite of dabbling in a world of questionable ethics and hazy legitimacy, the artists note that of all the purchases made, not a single one of them turned out to be a scam.

Though [Weisskopf] and [Smoljo] aren’t worried about being persecuted for illegal activity, as Swiss law protects their right to freely express ideas publicly through art, the implications behind their exhibition did raise some questions along those lines. If your robot goes out and buys a bounty of crack on its own accord and then gives it to its owner, who is liable for having purchased the crack?

If a collection of code (we’ll loosely use the term AI here) is autonomous, acting independent of its creator’s control, should the creator still be held accountable for their creation’s intent? If the answer is ‘no’ and the AI is responsible for the repercussions, then we’re entering a time when its necessary to address AI as separate liable entities. However, if you can blame something on an AI, this suggests that it in some way has rights…

Before I get ahead of myself though, this whole notion circulates around the idea of intent. Can we assign an artificial form of life with the capacity to have intent?

Ask Hackaday: Stopping The Stingray

There’s pandemonium on the streets. You look down from your 4 story apartment and see hundreds of people marching and chanting. You pick up your phone and call your buddy, expecting it to link up to the nearest cell tower which will route your call to where it needs to go. Instead, without your knowledge, you link to a tricked-out police surveillance truck a few blocks away. They intercept your call and listen to the conversation in hopes of tracking the protest.

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Ask Hackaday: What is The Future of Virtual Reality?

Most of us have heard of Second Life – that antiquated online virtual reality platform of yesteryear where users could explore, create, and even sell content.  You might be surprised to learn that not only are they still around, but they’re also employing the Oculus Rift and completely redesigning their virtual world. With support of the DK2 Rift, the possibilities for a Second Life platform where users can share and explore each other’s creations opens up some interesting doors.

Envision a world where you could log on to a “virtual net”, put on your favorite VR headset and let your imagination run wild. You and some friends could make a city, a planet…and entire universe that you and thousands of others could explore. With a little bit of dreaming and an arduino, VR can bring dreams to life.

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