Wear Testing Different 3D Printer Filaments

April 2, 2024 by 5 Comments

Over the couple of decades or so since it started to be available at an affordable level, 3D printing has revolutionized the process of making custom objects. But as anyone with a 3D printer will know, sometimes the materials don’t quite live up to the application. There is a huge variety of available filaments to help make better prints, but which one really is the most hard-wearing? [My Tech Fun] set out to measure the resistance to wear of a variety of different 3D printed materials.

The test takes a standard print made across a variety of different materials, and several of each using different manufacturers’ offerings. These are then put on a test rig that moves backward and forward twice a second, with the test piece rubbing against a steel shaft under pressure from a 2.5 kg weight.

As might be expected, the common and cheap PLA performed the worst while PETG, PA, and TPU performed the best. But for us the interesting part comes in the variance between brands; the best PLA sample outperforms the worst ABS and nearly equals the worst of the PETG. Proof that maybe you do get what you pay for.

The whole test is well worth a watch, and if you 3D print anything that might be subjected to mechanical stress you should find it to be of interest. If comparing filaments is something you’d like to see more of, we’ve featured some tests before.

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Giant Sails Actually Help Cargo Ships Save Fuel, And The Planet In Turn

April 2, 2024 by 81 Comments

Shipping is not a clean business. The global economy is fueled by trade, and much of that trade involves hauling product from point A to point B. A great deal of that product goes by water. Shipping it around uses a great deal of fuel, and creates a great deal of greenhouse gas emissions. It’s bad for the environment, and it’s costly for shipping companies.

Any gain in efficiency can be an edge in this regard, and beneficial for the planet to boot. Now, it appears that good old fashioned sails  might just be the tool that companies need to clean up their fleets. And it’s not some theory—real world numbers back it up!

Where The Wind Takes You

Sea transport has been branded as a significant contributor to global greenhouse gas emissions, accounting for about 3% of the total. Shipping companies in turn are under increasing pressure to innovate and adapt, both for the good of the planet and their own coffers. It’s perhaps a small blessing that saving fuel and slashing emissions go hand in hand, and companies are desperate for any technology that can deliver on those goals.

Enter the WindWings, a revolutionary “wind assisted propulsion” concept developed by BAR Technologies. In partnership with ocean freight firm Cargill, these radical sails were installed aboard the Pyxis Ocean, a Kamsarmax bulk carrier chartered from Mitsubishi. These aren’t the canvas and rope constructs of yore . Instead, they’re a set of towering metal sails that stand 123 feet tall, designed to harness the wind’s power and propel the massive bulk carrier across the oceans. Continue reading “Giant Sails Actually Help Cargo Ships Save Fuel, And The Planet In Turn” →

Multiply Your Multimeter With Relays And USB

April 2, 2024 by 10 Comments

Multimeters are a bit like potato chips: you can’t have just one. But they’re a lot more expensive than potato chips, especially the good ones, and while it’s tempting to just go get another one when you need to make multiple measurements, sometimes it’s not practical. That’s why something like this 2×4 relay-based multiplexer might be a handy addition to your bench

In this age of electronics plenty, you’d think that a simple USB relay board would be easy enough to lay hands on. But [Petteri Aimonen] had enough trouble finding a decent one that it became easier to just roll one up from scratch. His goal was to switch both the positive and negative test leads from up to four instruments to a common set of outputs, and to have two independent switching banks, for those times when four-lead measurements are needed. The choice of relay was important; [Petteri] settled on a Panasonic DPDT signal relay with low wetting current contacts and a low-current coil. The coils are driven by a TBD62783A 8-channel driver chip, while an STM32 takes care of USB duties.

The mechanical design of this multiplexer is just as slick as the electrical. [Petteri] designed the PCB to act as the cover for a standard Hammond project box, so all the traces and SMD components are mounted on the back. That just leaves the forest of banana-plug binding posts on the front, along with a couple of pushbuttons for manual input switching and nicely silkscreened labels. The multiplexer is controlled over USB using the SCPI protocol, which happily includes an instrument class for signal switchers.

We think the fit and finish on this one is fantastic, as is usual with one of [Petteri]’s builds. You’ll probably recall his calibrated current reference or his snazzy differential probe.

Mining And Refining: Tungsten

April 2, 2024 by 16 Comments

Our metallurgical history is a little bit like a game of Rock, Paper, Scissors, only without the paper; we’re always looking for something hard enough to cut whatever the current hardest metal is. We started with copper, the first metal to be mined and refined. But then we needed something to cut copper, so we ended up with alloys like bronze, which demanded harder metals like iron, and eventually this arms race of cutting led us to steel, the king of metals.

But even a king needs someone to keep him in check, and while steel can be used to make tools hard enough to cut itself, there’s something even better for the job: tungsten, or more specifically tungsten carbide. We produced almost 120,000 tonnes of tungsten in 2022, much of which was directed to the manufacture of tungsten carbide tooling. Tungsten has the highest melting point known, 3,422 °C, and is an extremely dense, hard, and tough metal. Its properties make it an indispensible industrial metal, and it’s next up in our “Mining and Refining” series.

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Espressif’s ESP32-P4 Application Processor: Details Begin To Emerge

April 2, 2024 by 52 Comments

Every now and then there’s a part that comes along which is hotly anticipated, but which understandably its manufacturer remains tight-lipped about in order to preserve maximum impact surrounding its launch. Right now that’s Espressif’s ESP32-P4: a powerful application processor with dual-core 400 MHz and a single-core low power 40 MHz RISC-V processors. Interestingly it doesn’t appear to have the radios which have been a feature of previous ESP parts, but it makes up for those with a much more comprehensive array of peripherals.

Some details are beginning to emerge, whether from leaks or in preparation for launch, including the first signs of support in their JTAG tool, and a glimpse in a video from another Chinese company of a development board. We got our hopes up a little when we saw the P4 appearing in some Espressif documentation, but on closer examination there’s nothing there yet about the interesting new peripherals.

Looking at the dev board and the video we can see some of what the thing is capable of as it drives a large touchscreen and a camera. There are two MIPI DSI/CSI ports on  the PCB, as well as three USB ports and a sound codec. A more run-of-the-mill ESP32-C3 is present we think to provide wireless networking, and there’s a fourth USB port which we are fairly certain is in fact only for serial communications via a what our best blurry photograph reading tells us is a Silicon Labs USB-to-serial chip. Finally there’s large Raspberry Pi-style header which appears to carry all the GPIOs and other pins. We’ve placed the video below the break, if you see anything we’ve missed please tell us in the comments.

We first covered this chip back in January, and then as now we’re looking forward to seeing what our community does with it.

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The PhotonPower Zero board laying on a desk surface

PhotonPower Zero For Effortless Solar Pi Zero Projects

April 2, 2024 by 2 Comments

A Pi Zero doesn’t need much to sustain itself, and it’s projects like the PhotonPower Zero that remind us of it its low appetite when we need this reminder most. The PhotonPower Zero board lets you power a Pi Zero board from a solar cell, with a LiIon backup, and a microcontroller for power management. Created by [David Murray], this board’s been a perfect solution for quite a few projects of his, and now he is sharing the design so that we can create outdoor-suited devices as easily as he’s been able to.

Tested for months in Australian summer and winter conditions alike, the design pulls no punches and has everything you might need. Like any self-respecting power addon, it has a management microcontroller for going as low-power as you’d like, communicating the battery data to the Pi Zero, and being able to safely shut it down when needed. If you fancy what this board does, [David Murray] tells you all, both in the video and in the associated posts!

One of the best parts about this board is that it’s fully open-source – schematics, KiCad PCB source files, and even 3D designs are available in the GitHub repo. You could source all the parts right now and build a fleet of solar-powered Zeros, and if you want the hard parts to be done for you, there’s a Kickstarter campaign that lets you get a PhotonPower Zero board without self-assembly. We’ve covered similar boards before – powering a Pi Zero isn’t lost art, and, there’s a lot to learn from this project specifically. Such boards are especially tempting, given that the latest Pi Zero W 2 is the most efficient Pi Zero to date – outdoor-capable 24/7 powered devices with a fair bit of CPU have never been this close!

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A Supercapacitor From Mushrooms

April 1, 2024 by 27 Comments

The supercapacitor is an extremely promising energy storage technology, and though they have yet to reach parity with the best batteries in terms of energy density, offers considerable promise for a future of safe and affordable energy storage. Perhaps best of all from our point of view, they are surprisingly simple to make. A practical supercapacitor can be made on the bench by almost anyone, as the ever-resourceful [Robert Murray-Smith] demonstrates using mushrooms as his feedstock.

The idea of a supercapacitor is to replace the flat plate on the simple capacitor from your physics textbook with one that has as large a surface area as possible for charge to accumulate on. In this case the surface is formed from organic charcoal, a substance which retains something of the microscopic structure of whatever it was made from. Mushrooms are a good feedstock, because their mycelium structure has a naturally huge surface area. He takes us in the video below the break through the process of carbonizing them, much easier when you have a handy kiln than trying the charcoal-burner method, and then grinds them to a powder before applying them as a paste with a binder to a piece of graphite foil. With two of these electrodes and a piece of paper towel as a dielectric, he demonstrates a simple benchtop supercapacitor running a small electric motor for a surprisingly longer time than we expected.

We’d like to see further work on home made supercapacitors, as we believe they have immense potential as well as storing the stuff. Meanwhile, this is by no means the most unexpected supercapacitor material we’ve seen.

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