Hackaday Links: May 29, 2012

Teensy CNC mill

The guys at Inventables put together a neat CNC router kit that looks very interesting. It uses Makerslide linear bearings and CNC’d parts to make a surprisingly cheap frame for something that can engrave wood and metal. Inventables is running a Kickstarter-esque preorder to fund this production run but right now they’re 30 orders short. We’d like to see how these routers turn out in the real world, so if you’re on the fence (or just want a CNC router), this might be the time to buy.

DIY solder fume extractor

[Jared] sent in a fume extractor he put together. It’s a small PC case fan with a carbon filter sandwiched between a pair of grilles. Not much, but if should keep those wonderful flux fumes away from your face.

A million fake Internet points to the first person to come up with a DIY clone

[filespace] shared an awesome Electrofishing video with us. Electrofishing pulses a DC current through two electrodes attached to a boat. This current causes galvanotaxis in fish, causing them to swim towards the anode. The fish can be caught with a net and released afterwards; there’s no damage to the fish at all. We’d love to see a DIY solution, but throwing M-80s into a lake doesn’t count.

Improving GSM reception with a bit of metal

[Raivis] lives in the country, so even his voice reception on GSM is terrible, let alone data. Inspired by an earlier post, [Raivis] built a discone antenna to improve his cell signal. Now everything is crystal clear and his Huawei E1752 USB/GSM modem improved from 3 mbps down to 5 mbps down.

CNC halftone photos

[Dana] sent in a few pics of a project he’s working on. He’s making halftone prints with a CNC and metal. We’ve seen this before, but we’re really loving [Dana]’s take on it. He’s using two-layer engraving plastic with a .005” engraving tool on his CNC. There’s a gallery of his work after the break; [Dana]’s portrait is 14000+ dots and took 6 hours, his bosses kids are 16000+ dots and took 4 hours, and [Dana]’s niece is 5500 dots and took 35 minutes. Very awesome work, and now [Dana] has fulfilled a lifelong dream of machining his face.

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Hackaday Links: May 21, 2012

Turning anything into a touch sensor

Makey Makey is a small board with a USB plug and bunch of contact points for alligator clips. Plug the Makey into your computer and attach just about anything to the contacts, and you can make anything into a video game controller, a keyboard, a piano, or pretty much anything you can imagine. If [Sprite_tm] copied it, you know it has to be cool.

RepRaps will finally cost a million dollars

The Pentagon is throwing money at 3D printers. It’s “only” $60 Million the DoD is putting into 3d printer research, but hopefully our most brilliant researchers will help refine some of the ‘unsolved problems’ – like metal and circuit printing – the 3D printer community is facing.

Getting started with FPGAs

[Tim] found a neat little $40 FPGA board aimed right at the hobby hacker. The good news: It’s compatible with Arduino shields, and it’s very cheap. The bad news: it only has 1280 logic cells, so you probably won’t be emulating CPUs on this thing. If anyone has a teardown / project with this board, send it in.

Improving a Bluetooth dongle with a bit of wire

Unsurprisingly, the extremely cheap Bluetooth dongle [Mike] bought on eBay didn’t have great reception or range. No problem, because you can just replace the internal antenna with a piece of wire cut to length. Now bluetooth devices are recognized instantly, and there are no Bluetooth ‘dead spots’ around [Mike]’s computer.

Come to France, make stuff

The Toulouse Hackerspace is having a little shindig this coming weekend (May 25-27) featuring a conference, workshop, concerts and performances. If you’re in the area, drop on by,

Adding kilometers to a radio meant only for meters

The NRF 24L01+ radio transceiver can be found in a lot of wireless project builds. But it’s only meant to work at a range of a few meters. [Achu Wilson] found that he could greatly extend the range by as much as 2 kilometers. All he needed to do was build this high-gain antenna.

He already had an idea of what he wanted to use the RF link for, so a directional antenna is no a problem. He chose a biquad setup with a back reflector, then used NEC2 to model the design and tweak it for the best performance possible. It only took him about two hours to complete the build, and manages a 10 dB gain. Not bad for some wire and a scrap of sheet meta.

This is the same transceiver chip used in the SNES wireless mod. If only we had a really powerful set of binoculars we could play the extremely long-distance game of Mario Kart we’ve always dreamed about.

Improving a software defined radio with a few bits of wire

Impressed by the recent advances in the software defined radio scene, [Jason] picked up a $20 USB TV tuner dongle to check out his local airwaves. Unfortunately, the antenna included with the little USB dongle is terrible at receiving any signal other than broadcast TV. [Jason] wanted to improve his reception, so he got some wire and made his own discone antenna.

The discone antenna is ideally suited for [Jason]’s setup – properly constructed, it’s able to receive over the entire 64 to 1700 MHz band the RTL-SDR dongle is able to read. To construct his antenna, [Jason] checked out [VE3SQB]’s list of antenna design programs, got the dimensions of his antenna, and set to work attaching wire to PVC pipe.

The antenna is a massive improvement over the stock antenna included with the TV tuner dongle. After mounting his discone at the far end of his back yard, [Jason] started picking up a few blips from the transponders of passing aircraft.

Using mains wiring as an antenna

Make sure to brush up on your safety protocol if you undertake this project. The penalty for messing up when using live wiring as a radio receiver antenna is rather severe. But after reading about it in some old books [Miroslav] decided to give this technique a try.

We love the old-school chalk board he used to map out his test circuit. With safety in mind, he uses two high voltage capacitors in series. If these should somehow fail, there is also a fuse which would blow, disconnecting the apparatus from mains. But just to be sure, he isolated the circuit using a two coils. These step down the voltage, but would also burn out if hit with a voltage spike.

You can see the results he gets using the setup as an AM radio receiver in the video after the break. He tested against a meter long antenna and found that his setup far outperforms it. Actually, he found that a six foot extension cord which is not plugged into the wall will also outperform the 1m antenna. Something to keep in mind the next time the ball game isn’t coming in as clear as you would like.

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3G connected hotspot hangs out at your house

[Drug123] made the most out of this inconspicuous gray box on the gable end of his father’s home. It serves up a 3G Internet connection that was otherwise unavailable..

The project idea was sparked by the absence of wired or fiber optic broadband in the community where his dad lives. He knew some neighbors were using 3G connections, but he couldn’t get it to work inside the house. So he set about developing an external installation that would both communicate with the cellular network, and provide a WiFi connect to it. Hardware for that is relatively expensive; a USB 3G modem and a WiFi router with a USB port.

The box itself is made of plastic, but even without the Faraday cage effect that would have been formed by using a metal housing, the 3G modem’s internal antenna just doesn’t do the job. You can see that [Drug123’s] solution was an external antenna which is mounted at the peak of the roofline. Inside the box there’s an exhaust fan to cool things off when they get too hot, as well as some power resistors which provide a heat source on the coldest nights. The low-cost build certainly fits the bill, and it’s not too hard on the eyes either.

FabLab helps the developing world set up long-distance wireless Ethernet

The wooden frame seen above hosts a parabolic reflector making up one side of a wireless network link. This is a Fab Lab project called FabFi which uses common networking hardware to setup long-distance wireless Ethernet connections. It’s a bit hard to tell in the image above, but the reflector focuses radio waves on the antennae of a router we’re quite familiar with, the Linksys WRT54G. It’s held upside-down in an enclosure meant to protect it from the elements. The node above manages to complete a connection spanning 2.41 miles!

One of the core values of the project is to develop hardware that is easy to build with limited resources, then to make that knowledge freely available. Anyone who has the ability to download and print out the 2D design file can build a reflector for themselves. As we’ve seen in other projects, paper stencils and hand tools can handle this job with no need for a laser-cutter (which was used for the prototype). WRT54G routers are inexpensive and the project uses the open source firmware OpenWRT. They can be run from 12VDC power which means a car battery works when mains power is not an option. The system has been running in Afghanistan for two years and hardware failure is still in the low single-digits.

[Thanks das_coach]