[Jens] aka [Tumblebeer] has compiled an impressive overview of the Tumblemill, his homemade CNC mill. It warms our hearts to learn that [Tumblebeer] was inspired to pursue electronics by projects featured here on Hackaday, even if it means he dropped out of med school to pursue electrical engineering. We’re glad he’s following his passion, though, and reading through his blog reveals just how far he’s come: from fiery disaster in his first projects to a gradual obsession with making a CNC device, [Tumblebeer] has made plenty of mistakes along the way, but that’s how it should be.
His first iteration was a CNC router that used rubber wheels as linear bearings. It worked…barely. His latest build grew out of meticulous Solidworks modelling, with a moving gantry design constructed largely from aluminum, and upgraded linear motion: this time a bit overkill, using HIWIN HGH20CA blocks. Rather than sourcing a traditional spindle mount, [Tumblebeer] opted for the housing from a LM50UU bearing, which provided both the perfect fit and a sturdier housing for his 2.2kw spindle.
Visit his project blog for the details behind the mill’s construction, including a lengthy installment of upgrades, and hang around for a demo video below, along with the obligatory (and always appreciated) inclusion of the Jolly Wrencher via defacing an Arduino.
Continue reading “The Tumblemill: Homemade CNC Milling”
There were so many things to see at Maker Faire that the booths spilled out of the buildings and into various tents on the grounds. One of the most interesting tents was packed with tables showing off CNC machines and that’s where we ran into two that are familiar, and still amazing.
First up is the handheld CNC router which we saw all the way back in 2012. It’s a spectacular piece of tech that adds a base to a handheld router. The base gives the tool a touchscreen system, the ability to precisely track it’s location, and adjustment motors to move the cutting bit in order to correct for imperfections in operator movements. It’s really amazing and we are happy to see they have formed a company called Taktia around the concept and are heading for crowd funding soon.
The second half of the video shows off the Nomad CNC mill which we covered at the end of April. Carbide 3D had a hugely successful (more than 10x the goal) Kickstarter that they tried to blame on the support of Hackaday readers. It’s a no-brainer that this machine is the one to watch, as even our hacked camera work doesn’t lose the fact that it can produce rock-solid results.
Think the original Pong is cool? How about point to point Pong? [v8ltd] did it in three months, soldering all the leads directly to the chip pins. No sockets required. It’s insane, awesome, a masterpiece of craftsmanship, and surprising it works.
[Jeremy Cook] is building a servo-powered light graffiti thing and needed a laser diode. How do you control a laser pointer with a microcontroller? Here’s how. They’re finicky little buggers, but if you get the three-pack from Amazon like [Jeremy] did, you get three chances to get it right.
NFC tags in everything! [Becky] at Adafruit is putting them in everything. Inside 3D printed rings, glued onto rings, and something really clever: glued to your thumbnail with nail polish. Now you can unlock your phone with your thumb instead of your index finger.
Photographs capture still frames, but wouldn’t it be great if a camera could capture moving images? No, we’re not talking about video because this is the Internet where every possible emotion, reaction, and situation can be expressed with an animated GIF. Meet OTTO, the camera that captures animated GIFs! It’s powered by the Raspberry Pi compute module, so that’s interesting.
[Nate] was getting tired of end mills rolling around his bench. That’s a bad thing. He came up with a solution, though: Mill a piece of plywood into a tray to hold end mills.
The Da Vinci printer, a printer that only costs $500 because they’re banking on the Gillette model, has been cracked wide open by resetting the DRM, getting rid of the proprietary host software, and unbricking the device. Now there’s a concerted effort to develop custom firmware for the Da Vinci printer. It’s extraordinarily bare bones right now, but the pins on the microcontroller are mapped, and RepRap firmwares are extremely modular.
While cheap hobby CNC mills and routers are great machines that allow you to build things a 3D printer just can’t handle, they do have their limitations. They’re usually powered by a Dremel or other rotary tool, so speed control of the spindle via Gcode is nigh impossible. They’re also usually built with a piece of plywood as the bed – cheap, but not high on repeatability. The Nomad CNC mill fixes these problems, and manages to look good and be pretty cheap, to boot.
Instead of using a Dremel or other rotary tool to cut materials, the Nomad team is using a brushless DC motor connected to a real spindle. With a few certain motors, this allows for closed loop control of the spindle; Sending S4000 Gcode to the mill will spin the spindle at 4000 RPM, and S6000 runs the spindle at 6000 RPM, whether it’s going through foam or aluminum. This is something you just can’t do with the Dremel or DeWalt rotary tools found in most desktop mills and routers.
Along with a proper spindle, the Nomad also features homing switches, a tool length probe, and a few included fixtures that make two-sided machining – the kind you need it you’re going to machine a two-layer PCB – possible, and pretty simple, too. The softwares controlling the mill are Carbide Motion and MeshCAM, a pretty popular and well put together CNC controller. Of course the mill itself speaks Gcode, so it will work with open source CNC software.
It’s all a very slick and well put together package. Below you can find a video of the Nomad milling out a Hackaday logo.
Continue reading “Finally, A Desktop CNC Machine With A Real Spindle”
Welcome back to the conclusion of our interview on Mill CPU architecture with [Ivan Godard]. If you missed yesterday’s offering you can watch the preview video or go back and read the original article. Above is the third part, with the final installment found after the break.
We’d like to address some concerns from the comments of yesterday’s post. Several readers noted that Mill is only in the simulation phase. [Ivan] is very up-front about that… there is no silicon. But that doesn’t mean we should disregard a company that looks to build on successes from the current generation of processors while avoiding their drawbacks. It is incredibly costly to design silicon from scratch. This is why we don’t see new architectures sprouting up on a monthly basis.
We simply think it’s exciting to see what kinds of changes may be coming and how designers plan to accomplish advances in processing power while reducing power consumption at the same time.
Continue reading “Interview: Mill CPU for Humans Parts 3 and 4”
Hackaday had an amazing opportunity to sit down with [Ivan Godard] who discussed the Mill CPU development which his company — Out of the Box Computing — has been working on for about a decade. The driving force behind Mill development is that optimizations to existing architectures can only get you so far. At some point you need to come up with a new processor that builds on success and failure of its predecessors.
Ivan’s team has put out several lecture videos linked from their site that dig really deep into the inner workings that give Mill an advantage over currently available chips. We covered one of them recently which prompted [Ivan] to reach out to us. But what if you aren’t working on your advanced degree in semiconductor design? Our interview certainly isn’t for the laymen, but any engineering enthusiast should find this a refreshing and delightful conversation. After the jump you can see the first two installments of the four part interview.
Continue reading “Interview: New Mill CPU Architecture Explanation for Humans”
Here’s a beautiful desktop CNC mill which had one big drawback: it used a proprietary interface for driving it. To increase the flexibility of the tool it was hacked to work with G-Code.
The project is a Hackaday Hackerspace Henchmen submission from rLab, the Reading Hackspace in the UK. [Barnaby] explains the entire project after the break. The machine itself wasn’t altered, but a translator script was written in Python after capturing a bunch of packets and working out the protocol. This script listens for G-Code and does the translation into the type of commands the machine is expecting to receive.
If you know of a CNC hack from your own hackerspace send us the story for a chance to win some loot.
Continue reading “HHH: Sniffing Proprietary CNC to Hack in G-Code Support”