Silicon Wafer Transfer Machine Is Beautifully Expensive

November 30, 2016 by Gerrit Coetzee 31 Comments

There’s nothing more freeing than to be an engineer with no perceptible budget in sight. [BrendaEM] walks us through a teardown of a machine that was designed under just such a lack of constraint. It sat inside of a big box whose job was to take silicon wafers in on one side and spit out integrated circuits on the other.

[BrendaEM] never really divulges how she got her hands on something so expensive that the engineer could specify “tiny optical fiber prisms on the end of a precision sintered metal post” as an interrupt solution for the wafer. However, we’re glad she did.

The machine features lots of things you would expect; pricey ultra precise motors, silky smooth linear motion systems, etcetera. At one point she turns on a gripper movement, the sound of it moving can be adequately described as poetic.

It also gives an unexpected view into how challenging it is to produce the silicon we rely on daily at the ridiculously affordable price we’ve come to expect. Everything from the ceramic plates and jaws that can handle the heat of the silicon right out of the oven to the obvious cleanliness of even this heavily used unit.

It’s a rare look into an expensive world most of us peasants aren’t invited to. Video after the break.

Continue reading “Silicon Wafer Transfer Machine Is Beautifully Expensive” →

Demystifying Amateur Radio Callsigns

November 30, 2016 by Jenny List 67 Comments

Regular Hackaday readers will be familiar with our convention of putting the name, nickname, or handle of a person in square brackets. We do this to avoid ambiguity as sometimes names and particularly nicknames can take unfamiliar forms that might be confused with other entities referred to in the text. So for example you might see them around [Bart Simpson], or [El Barto]. and occasionally within those brackets you’ll also see a capitalised string of letters and numbers after a name. For example the electronic music pioneer [Bob Moog, K2AMH], which most of you will recognise as an amateur radio callsign.

Every licenced radio amateur is issued one by their country’s radio authority as a unique identifier, think of it as similar to a car licence plate. From within the amateur radio bubble those letters and numbers can convey a significant amount of information about where in the world its user is located, when they received their licence, and even what type of licence they hold, but to outsiders they remain a mysterious and seemingly random string. We’ll now attempt to shed some light on that information, so you too can look at a callsign in a Hackaday piece or anywhere else and have some idea as to its meaning.

Continue reading “Demystifying Amateur Radio Callsigns” →

Dawn Of The Tripteron 3D Printer

November 30, 2016 by Adam Fabio 71 Comments

Cartesian 3D printers were the original. Then delta printers came along, and they were pretty cool too. Now, you can add tripteron printers to the mix. The tripteron is an odd mix of cartesian and delta. The system was invented at the robotics laboratory at Université Laval in Quebec, Canada. The team who created it say that it is “isotropic and fully decoupled, i.e. each of the actuators is controlling one Cartesian degree of freedom, independently from the others.” This means that driving the bot will be almost as simple as driving a standard X/Y/Z Cartesian printer. The corollary to that are of course delta robots, which follow a whole different set of kinematic rules.

A few people have experimented with tripteron printers over the years, but as far as we can see, no one has ever demonstrated a working model. Enter [Apsu], who showed up about a month ago. He started a post on the RepRap forums discussing his particular design. [Apsu] works fast, as he has now demonstrated a working prototype making prints. Sure they’re just calibration cubes, but this is a huge step forward.

[Apsu] admits that he still has a way to go in his research – especially improving the arm and joint implementation. However, he’s quite pleased that his creation has gone from a collection of parts to a new type 3D printer. We are too — and we can’t wait to see the next iteration!

Continue reading “Dawn Of The Tripteron 3D Printer” →

Lighthouse Locates Drone; Achieves Autonomous Battery Swap

November 30, 2016 by Elliot Williams 21 Comments

The HTC Vive’s Lighthouse localization system is one of the cleverest things we’ve seen in a while. It uses a synchronization flash followed by a swept beam to tell any device that can see the lights exactly where it is in space. Of course, the device has to understand the signals to figure it out.

[Alex Shtuchkin] built a very well documented device that can use these signals to localize itself in your room. For now, the Lighthouse stations are still fairly expensive, but the per-device hardware requirements are quite reasonable. [Alex] has the costs down around ten dollars plus the cost of a microcontroller if your project doesn’t already include one. Indeed, his proof-of-concept is basically a breadboard, three photodiodes, op-amps, and some code.

His demo is awesome! Check it out in the video below. He uses it to teach a quadcopter to land itself back on a charging platform, and it’s able to get there with what looks like a few centimeters of play in any direction — more than good enough to land in the 3D-printed plastic landing thingy. That fixture has a rotating drum that swaps out the battery automatically, readying the drone for another flight.

If this is just the tip of the iceberg of upcoming Lighthouse hacks, we can’t wait!

Continue reading “Lighthouse Locates Drone; Achieves Autonomous Battery Swap” →

Slack, Backwards Compatible With 1982

November 29, 2016 by Brian Benchoff 13 Comments

Slack is great, but there are a few small problems with the current implementations. There isn’t a client for Palm, there isn’t a client for the Newton, and there isn’t a client for the Commodore 64. The last of these severe oversights was recently fixed by [Jeff Harris]. He built a native Slack client in 6502 assembly for the Commodore 64.

When dealing with network applications and the C64, the first question that comes to mind is how to talk to the outside world. There are C64 NICs, and ESP dongles, but for this build [Jeff] turned to the C64 Userport. This card edge combination of a serial and parallel port allows the C64 to talk to anything with RS-232, and with a simple adapter, [Jeff] got his old computer talking to a Raspberry Pi connected to the Internet.

The C64 Slack client itself is written in 6502 assembly, and features everything you would expect. The Pi is required to talk to the Slack API, though, and uses a NodeJS app to translate the bits from the C64 to something the API can understand.

Does it work? Of course it does. Slack is just text, after all, and there doesn’t seem to be any PETSCII weirdness here. You can check out a video of the build in action below.

Continue reading “Slack, Backwards Compatible With 1982” →

Game Controller Cuts The Rug

November 29, 2016 by Al Williams 1 Comment

There’s an iconic scene from the movie Big where [Tom Hanks] and [Robert Loggia] play an enormous piano by dancing around on the floor-mounted keys. That was the first thing we thought of when we saw [jegatheesan.soundarapandian’s] PC joystick rug. His drum playing (see the video below) wasn’t as melodious as [Hanks] and [Loggia] but then again they probably had a musical director.

At the heart of the project is, of course, an Arduino. An HC-05 provides a Bluetooth connection back to the PC. We thought perhaps an Arduino with USB input capability like the Leonardo might be in use, but instead, [jegatheesan] has a custom Visual Basic program on the PC that uses SendKeys to do the dirty work.

The switches are more interesting made with old CDs, foil, and sponges. The sponge holds the CDs apart until you step on them and the foil makes the CDs conductive. He uses a lot of Fevicol in the project–as far as we can tell, that’s just an Indian brand of PVA glue, so Elmer’s or any other white glue should do just as well.

Continue reading “Game Controller Cuts The Rug” →

Drop-in Laser Cutter Alignment Beam Works Like A Charm

November 29, 2016 by Sonya Vasquez 33 Comments

Every laser cutter enthusiast eventually pops the question: how on earth do I align an invisible beam that’s more-than-happy to zap my eyeballs, not to mention torch everything else in its path? We hate to admit it, but laser cutter beam alignment is no easy task. To greatly assist in this endeavor, though, some folks tend to mix a red diode laser into the path of the beam. Others temporarily fixture that diode laser directly in the beam path and then remove it once aligned.

One deviant has taken diode laser mixing to the next level! [Travis Reese] has added a servo-driven diode laser that dynamically drops into the path of the laser tube when the lid pops up, and then tilts comfortably out of the laser path when the lid closes again.
Continue reading “Drop-in Laser Cutter Alignment Beam Works Like A Charm” →