Automatic Dust Collection For The Whole Shop

January 5, 2018 by Tom Nardi 19 Comments

If you’ve got a woodworking area, or even if you’ve just got something that really churns out dust like a belt sander or table saw, there’s an excellent chance you hate sawdust with a passion. It gets all over your clothes, jams up everything mechanical, and as a fun little bonus can be explosive if not handled properly. Thankfully newer tools tend to come with their own dust collection bags (back in the old days, you weren’t really a man unless you were coughing up wood fibers), but if you’ve got a half a dozen tools with half a dozen different dust bags you’ve got to empty, that can get pretty annoying.

Especially if you take woodworking as seriously as [Brad Wright] does. Over on his YouTube channel [DIY Builds], he quickly runs through the construction of a whole-shop dust collection system with some very neat features. Not everyone needs a system this intricate, but the tips and tricks he shows off during the build are great and can certainly be adapted to less grandiose setups.

Dust collection connector with closeable gate — One of the scratch-built gates.

[Brad] goes into a bit more detail in this gallery, revealing that the heart of the build is a Harbor Freight dust collection system that he modified into a cyclone separator. Big chunks fall down into the 55 gallon bucket, and what’s left gets blown out of the shop via a louvered vent through an exterior wall. An intricate system of 4 inch PVC pipe is then used to connect up each individual machine’s dust collection port. Even individual hand sanders get into the act via a three way manifold. His table saw lacked a dust port, so he enclosed the motor with a piece of plywood and made his own.

One of the most interesting aspects of the build is the scratch-built blast gates. These are essentially valves which open and close the different sections of the PVC where they mate to the individual stations. This prevents the dust collection system from wasting suction by trying to pull from all the stations at once when only one is in use at any given time. [Brad] even wired up the blast gates with switches that will turn the dust collection system on when the gate is open, and off when it’s closed.

This isn’t the first time we’ve covered the lengths people will go to rid their shop of dust. Cyclone dust separators are an especially popular build, using everything from sheet metal to 3D printed parts.

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Finding Your Motorbike Using Wi-Fi

January 5, 2018 by Sean Boyce 18 Comments

An urban planner once told me that every car requires at least four times as much space as they actually occupy. Each needs a spot on the roads, and three available parking spaces: one at home, one at work, and one to shop. Motorcycles are much smaller, but they still spend most of their time parked.

Motorcycles are the primary means of transport in Southeast Asia, and learning to safely drive one is an essential part of adapting to life here. Assuming it’s not pouring rain and you’re not flooded past your ankles, it’s actually quite a pleasant experience… until you have to park.

Unlike the parking lots you may be familiar with, there’s no expectation that your bike won’t be moved. In fact, it might very well end up on another floor, in another parking lot, or behind hundreds of impassable parked bikes on the roof. In the latter case, the attendant will shrug and suggest you come back in a few hours. Eventually, this won’t even register as a frustration – you will simply reason that there are plenty of other things that are more convenient here, like the weather (recent typhoon aside) or unlimited symmetrical fiber to the home for USD 5 a month.

That being said, with a little technology the problem could be lessened a bit while waiting for automated parking lots to become commonplace. On rare occasions I see people with little radio emitters that make their headlights flash, but they’re not terribly common here and require carrying yet another thing on my already full key chain (homes here typically use several different locks). It seemed pretty easy to pull off something similar using my smart phone with an ESP8266 running NodeMCU. I had been meaning to try out the sleep modes to save battery power anyway, so off I went.

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Imaging The Neighborhood With Solar Panels

January 5, 2018 by Tom Nardi 27 Comments

Like many people who have a solar power setup at home, [Jeroen Boeye] was curious to see just how much energy his panels were putting out. But unlike most people, it just so happens that he’s a data scientist with a deep passion for programming and a flair for visualizations. In his latest blog post, [Jeroen] details how his efforts to explain some anomalous data ended with the discovery that his solar array was effectively acting as an extremely low-resolution camera.

It all started when he noticed that in some months, the energy produced by his panels was not following the expected curve. Generally speaking, the energy output of stationary solar panels should follow a clear bell curve: increasing output until the sun is in the ideal position, and then decreasing output as the sun moves away. Naturally cloud cover can impact this, but cloud cover should come and go, not show up repeatedly in the data.

[Jeroen] eventually came to realize that the dips in power generation were due to two large trees in his yard. This gave him the idea of seeing if he could turn his solar panels into a rudimentary camera. In theory, if he compared the actual versus expected output of his panels at any given time, the results could be used as “pixels” in an image.

He started by creating a model of the ideal energy output of his panels throughout the year, taking into account not only obvious variables such as the changing elevation of the sun, but also energy losses through atmospheric dispersion. This model was then compared with the actual power output of his solar panels, and periods of low efficiency were plotted as darker dots to represent an obstruction. Finally, the plotted data was placed over a panoramic image taken from the perspective of the solar panels. Sure enough, the periods of low panel efficiency lined up with the trees and buildings that are in view of the panels.

We’ve seen plenty of solar hacks, but this one has to be something of a first. Usually people are more worried about maximizing efficiency or tracking the sun with them.

GhettoLED boombox with LED strips lighting up speakers

This Boombox Hack Is Lit

January 5, 2018 by Steven Dufresne 10 Comments

Old boomboxes make great hacks. Their design is iconic; yes they look dated but that really just builds on the nostalgic urge to have one hanging around. Plus their big cases simply invite adding things inside in a way impossible with contemporary electronics.

[Danc0rp] hacked his JVC M70 boombox to make the speakers glow with animated light, bumping VU meters, and a pulsing horizontal bar above the tape deck. The effect is superb. The cones of the speakers act like a projection surface and the grilles hide the LEDs until they activate, and enhance the effects once unleashed. It is one of the best LED speaker hacks we’ve ever seen.

The light effects are provided by LED strips, which for the speakers are attached just inside the outer rim. The brains behind it all is an Arduino UNO. To connect to it, he soldered components to a blank Arduino prototyping board. That board takes input from the boombox’s line-out and does some filtering (an attempt to address some ground noise) before passing the signal on to the Arduino. That board also interfaces between the Arduino and the LED strips. The schematic is available on his GitHub page. He’d like to replace the board with a custom PCB instead and is looking for design help.

The result is not only beautiful but professional looking too. This makes us wonder why boomboxes don’t come this way. See it for yourself in the video below.

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TRS-80 Model 100 Goes Cellular

January 4, 2018 by Al Williams 10 Comments

There are a few old products that have rabid fan bases, and the TRS-80 Model 100 is one of those. Depending on your point of view it’s either a small laptop or a large organizer, but in 1983 it was the ultimate computer on the go. The $1100 version had a whopping 8K of memory and the LCD screen showed 8 lines of 40 characters in glorious monochrome. One cool feature was the built-in 300 baud phone modem, which [Trammell Hudson] wanted to try, but he doesn’t have a landline. He tried a VOiP phone, but it wouldn’t wedge into the acoustic couplers well enough. Then he decided to go cellular.

He had already hooked up an old ITT 500 series dial phone to an Adafruit Fona ceullar board. He even has Teensy software to decode the dial, drive the dial tone and otherwise make the phone work. This time he hooked a handset up through a headset jack.

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Hack Your Own Computer Science Degree

January 4, 2018 by Al Williams 38 Comments

We ran across something interesting on GitHub of all places. The “Open Source Society University” has a list of resources to use if you want to teach yourself computer science for free. We found it interesting because there are so many resources available it can be hard to pick and choose. Of course, you can always pick a track from one school, but it was interesting to see what [Eric Douglas] and contributors thought would be a good foundation.

If you dig down, there are really a few potential benefits from going to college. One is you might learn something — although we’ve found that isn’t always a given, surprisingly. The second is you can get a piece of paper to frame that impresses most people, especially those that want to hire you but can’t determine if you know what you are talking about or not. Lastly, if you go to the right school you can meet people that might be useful to know in the future for different reasons.

The Internet has really changed all of those things, you can network pretty easily these days without a class ring, and there are lots of ways to earn accredited diplomas online. If you are interested in what we think is the most important part — the education — there are many options for that too.

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The Grooviest Random Number Generator Ever

January 4, 2018 by Al Williams 28 Comments

Cloudflare is one of those Internet companies you use all the time, but don’t usually know it. Big websites you visit use Cloudflare to shore up their defenses against denial of service attacks. The company needed some truly random numbers for its security solutions, so it turned to some groovy old tech: lava lamps. In their office is a wall of 100 lava lamps monitored by cameras. The reaction of the lamps is unpredictable, and this allows them to generate really random numbers. [Joshua], a Cloudflare employee, talks about the technical details of the system in a recent blog post.

You might think this is a new and novel idea, but it turns out the LavaRnd (or maybe it is LavaRand — there’s some dispute if you read the comments below) system has been around for a while. In fact, we covered it way back in 2005. Silicon Graphics patented the system in 1996.

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