Day: September 7, 2018

The How And Why Of Tungsten Carbide Inserts, And A Factory Tour

September 7, 2018 by 11 Comments

It seems a touch ironic that one of the main consumables in the machining industry is made out of one of the hardest, toughest substances there is. But such is the case for tungsten carbide inserts, the flecks of material that form the business end of most of the tools used to shape metal. And thanks to one of the biggest suppliers of inserts, Sweden’s Sandvik Coromant, we get this fascinating peek at how they’re manufactured.

For anyone into machining, the video below is a must see. For those not in the know, tungsten carbide inserts are the replaceable bits that form the cutting edges of almost every tool used to shape metal. The video shows how powdered tungsten carbide is mixed with other materials and pressed into complex shapes by a metal injection molding process, similar to the one used to make gears that we described recently. The inserts are then sintered in a furnace to bind the metal particles together into a cohesive, strong part. After exhaustive quality inspections, the inserts are ground to their final shape before being shipped. It’s fascinating stuff.

Coincidentally, [John] at NYC CNC just released his own video from his recent jealousy-inducing tour of the Sandvik factory. That video is also well worth watching, especially if you even have a passing interest in automation. The degree to which the plant is automated is staggering – from autonomous forklifts to massive CNC work cells that require no operators, this looks like the very picture of the factory of the future. It rolls some of the Sandvik video in, but the behind-the-scenes stuff is great.

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Apollo 12 Was The Lucky Number Among Apollo Disasters

September 7, 2018 by 30 Comments

I recently saw Apollo 13 again — this time with the score played live by the Houston Symphony. What a crazy coincidence that thirteen has long been considered an unlucky number and that Apollo 13 would be the one we almost lost. However, Apollo 12 almost became a disaster which — after the ordeal with flight 13 — was largely forgotten.

When all was said and done, Apollo 12 would result in a second manned moon landing in November 1969, just four months after Apollo 11. Commanded by Pete Conrad, Alan Bean accompanied Conrad to the surface while Richard Gordon, Jr. kept the getaway vehicle running. But less than a minute after launch something happened that could have been a disaster. Lightning struck the vehicle.

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Don’t Look Now, But Your Necklace Is Listening

September 7, 2018 by 9 Comments

There was a time when the average person was worried about the government or big corporations listening in on their every word. It was a quaint era, full of whimsy and superstition. Today, a good deal of us are paying for the privilege to have constantly listening microphones in multiple rooms of our house, largely so we can avoid having to use our hands to turn the lights on and off. Amazing what a couple years and a strong advertising push can do.

So if we’re going to be funneling everything we say to one or more of our corporate overlords anyway, why not make it fun? For example, check out this speech-to-image necklace developed by [Stephanie Nemeth]. As you speak, the necklace listens in and finds (usually) relevant images to display. Conceptually this could be used as an assistive communication technology, but we’re cool with it being a meme display device for now.

Hardware wise, the necklace is just a Raspberry Pi 3, a USB microphone, and a HyperPixel 4.0 touch screen. The Pi Zero would arguably be the better choice for hanging around your neck, but [Stephanie] notes that there’s some compatibility issues with Node.js on the Zero’s ARM6 processor. She details a workaround, but says there’s no guarantee it will work with her code.

The JavaScript software records audio from the microphone with SoX, and then runs that through the Google Cloud Speech-to-Text service to figure out what the wearer is saying. Finally it does a Google image search on the captured words using the custom search JSON API to find pictures to show on the display. There’s a user-supplied list of words to ignore so it doesn’t try looking up images for function words (such as “and” or “however”), though presumably it can also be used to blacklist certain imagery you might not want popping up on your chest in mixed company.

We’d be interested in seeing somebody implement this software on a Raspberry Pi powered digital frame to display artwork that changes based on what the people in the room are talking about. Like in Antitrust, but without Tim Robbins offing anyone.

Photon Door Lock Swaps Keys For A POST Request

September 7, 2018 by 18 Comments

At this point we’re all well aware of the fact that there is some inherent danger involved when bringing “things” onto the Internet. Nobody wants to come home to a smoldering pile of ruble because their Internet connected toaster oven decided to get stuck on “Hades.” But even with the risks, occasionally we see projects that prove at least some intrepid hackers are managing to navigate the Internet of Things to solve real-world problems.

[Daniel Andrade] writes in to tell us about the Internet controlled entry system he’s setup at his new apartment, and while we imagine it’s not for everyone, we can’t deny it seems like it has improved his quality of life. Rather than giving all of his friends a copy of his key, he’s setup a system where anyone who has the appropriate link can “buzz” themselves in through the building’s existing intercom system.

Thanks to the old-school intercom setup, the hardware for this project is simple in the extreme. All [Daniel] needed was a relay to close the circuit on the door buzzer, and a way to fire it off. For his controller he chose the Photon from Particle, which is perhaps a bit overkill, but we all tend to work with what we’re personally comfortable with.

Most of the work went into the software, as [Daniel] ended up coming with two distinct ways to control the door lock over the Internet. The first method uses Blynk, which allows you to create slick visual interfaces for mobile devices. His second version is controlled with a POST request to a specific URL, which he likes because it gives him more flexibility as to how he can interact with the lock. Currently he has a simple web page setup that lets friends and family open the door by just clicking a button.

We’ve seen a similar setup using the Photon to open a garage door, and plenty of people have taken to using Blynk to control their home automation setups. All the tools are available for you to roll your own IoT gadgets, you just need to figure out what to do with the things…