Year: 2019

Cheap Electric Scooter Gets A Big Brake Upgrade; Unlocks Proper Drift Mode

August 14, 2019 by 7 Comments

The last few years have seen a huge rise in the prominence of electric scooters. Brushless motors, lithium batteries, and scooter sharing companies have brought them to the mainstream. However, electric scooters of a variety of designs have been around for a long time, spawning a dedicated subculture of hackers intent on getting the best out of them.

One such hacker is yours truly, having started by modifying basic kick scooters with a variety of propulsion systems way back in 2009. After growing frustrated with the limitations of creating high-speed rotating assemblies without machine tools, I turned my eye to what was commercially available. With my first engineering paycheck under my belt, I bought myself a Razor E300, and was promptly disappointed by the performance. Naturally, hacking ensued as the lead-acid batteries were jettisoned for lithium replacements.

Over the years, batteries, controllers and even the big old heavy brushed motor were replaced. The basic mechanical layout was sound, making it easy to make changes with simple hand tools. As acceleration became violent and top speeds inched closer to 40 km/h, I began to grow increasingly frustrated with the scooter’s one glaring major flaw. It was time to fix the brakes.

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Remote ADS-B Install Listens In On All The Aircraft Transmissions With RTL-SDR Trio, Phones Home On Cellular

August 14, 2019 by 19 Comments

When installing almost any kind of radio gear, the three factors that matter most are the same as in real estate: location, location, location. An unobstructed location at the highest possible elevation gives the antenna the furthest radio horizon as well as the biggest bang for the installation buck. But remote installations create problems, too, particularly with maintenance, which can be a chore.

So when [tsimota] got a chance to relocate one of his Automatic Dependent Surveillance-Broadcast (ADS-B) receivers to a remote site, he made sure the remote gear was as bulletproof as possible. In a detailed write up with a ton of pictures, [tsimota] shows the impressive amount of effort he put into the build.

The system has a Raspberry Pi 3 with solid-state drive running the ADS-B software, a powered USB hub for three separate RTL-SDR dongles for various aircraft monitoring channels, a remote FlightAware dongle to monitor ADS-B, and both internal and external temperature sensors. Everything is snuggled into a weatherproof case that has filtered ventilation fans to keep things cool, and even sports a magnetic reed tamper switch to let him know if the box is opened. An LTE modem pipes the data back to the Inter, a GSM-controlled outlet allows remote reboots, and a UPS keeps the whole thing running if the power blips atop the 15-m building the system now lives on.

Nobody appreciates a quality remote installation as much as we do, and this is a great example of doing it right. Our only quibble would be the use of a breadboard for the sensors, but in a low-vibration location, it should work fine. If you’ve got the itch to build an ADS-B ground station but don’t want to jump in with both feet quite yet, this beginner’s guide from a few years back is a great place to start.

Print Your Own Heat Shrink Labels For Factory-Chic Wire Naming

August 14, 2019 by 67 Comments

Heat shrink tubing is great for insulating wires. Labeling wires in a bundle is always useful, too. [Voltlog] has a cheap Brother label printer and discovered he can buy knock off label cassettes for a lot less from China. However, he also found something else: cassettes with heat shrink tubing in them made for the same kind of printer. Could he use the heat shrink cassettes to make neat wire labels? In his first video the answer was sort of, but not really. However, he later had a breakthrough and made a second video explaining how to do it. You can see both videos, below.

At first, the printer didn’t even want to recognize the cassette. It seems like Brother doesn’t want you using exotic tapes with cheap printers. No worry, this isn’t sophisticated DRM, just a sense hole that you need to cover with tape. This discovery was made using the extremely scientific trick of covering all the holes that were not on a regular cassette.

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Simple Bluetooth Car Audio From A Pi Zero

August 13, 2019 by 24 Comments

When [Sami Pietikäinen] realized that the Bluetooth built into his car didn’t support audio, he didn’t junk it and buy a Tesla. Instead, he decided to remedy the problem by building a small Bluetooth device that plugged into the Aux socket. To do this, he used a Raspberry Pi Zero with a pHAT DAC (Digital to Audio Converter). That’s perhaps using a sledgehammer to crack a walnut, but sometimes you work with what you have. The interesting part is to be found in what he did next: he used Yocto to optimize the device down to make it as simple and straightforward as possible.

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1940s Portable Radio Is A Suitcase

August 13, 2019 by 12 Comments

The meaning of the word portable has changed a bit over the years. These days something has to be pretty tiny to be considered truly portable, but in the 1940s, anything with a handle on it that you could lift with one hand might be counted as portable electronics. Zenith made a line of portable radios that were similar to their famous Transoceanic line but smaller, lighter, and only receiving AM to reduce their size and weight compared to their big brothers. If you want to see what passed for portable in those days, have a look at [Jeff Tranter’s] video (below) of a 6G601 — or maybe it is a GG601 as it says on the video page. But we think it is really a 6G601 which is a proper Zenith model number.

According to [Jeff], 225,350 of these radios were made, and you can see that it closes up like a suitcase. The initial 6 in the model number indicates there are 6 tubes and the G tells you that it can run with AC or batteries.

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Itty Bitty MIDI Piano Sings With Solenoids

August 13, 2019 by 9 Comments

Toy pianos are fun to plink around on for a minute, but their small keyboards and even smaller sound make them musically uninteresting pretty quickly. [Måns Jonasson] found a way to jazz up a two-octave toy piano almost beyond recognition. All it took was thirty solenoids, a few Arduinos, a MIDI shield, and a lot of time and patience.

This particular piano’s keys use lever action to strike thin steel tines. These tines are spaced just wide enough for tiny 5V solenoids to fit over them. Once [Måns] got a single solenoid striking away via MIDI input, he began designing 3D printed holders to affix them to the soundboard.

Everything worked with all thirty solenoids in place, but the wiring was a bird’s nest of spaghetti until he upgraded to motor driver shields. Then he designed a new bracket to hold eight solenoids at once, with a channel for each pair of wires. Every eight solenoids, there’s an Arduino and a motor shield.

The resulting junior player piano sounds like someone playing wind chimes like a xylophone, or a tiny Caribbean steel drum. Check out the build video after the break.

Hate the sound of toy pianos, but dig the convenient form factor? Turn one into a synth.

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Mix And Match Parts To Build A Better Mountain Bike Derailleur

August 13, 2019 by 4 Comments

Mountain bikers take their sport seriously, and put their bikes through all manner of punishment in the course of a ride. This has given rise to a wide range of specialist equipment, such as suspension, disc brakes and even clutch derailleurs, which help reduce chain slap when riding over rough terrain. However, these specialist derailleurs aren’t available for all applications, so sometimes you’ve gotta hack together your own.

Shimano clutch derailleurs are only really available for 10-speed rear cassettes and up, due to a change in derailleur ratio compared to the earlier 6 to 9 speed cassettes. Using a derailleur designed for 10-speed operation on a rear cassette with fewer gears won’t shift properly.

[SzurkeEg] was inspired by earlier work, and realised that by combining parts from several generations of Shimano hardware, it was possible to build a working clutch derailleur for 6 to 9 speed rear cassettes. The main parallelogram is what handles the positioning of the derailleur, and is sourced from a 9-speed part to get the gear indexes correct.The rest of the parts are sourced from later models with the clutch feature built in.

It’s a smart mechanical hack, and one that isn’t necessarily the most intuitive. But by having a go, and seeing what’s possible, now a whole generation of mountain bikes can tear up the trail like never before. We’ve seen Shimano gear hacked before, too. Video below the break. Continue reading “Mix And Match Parts To Build A Better Mountain Bike Derailleur” →