Print Your Own Magnetic Connector

July 27, 2024 by Al Williams 22 Comments

If you have a late-model laptop, you’ve probably seen how the chargers magnetically snap into place. In theory, this should be easy to recreate for your own purposes. But why reinvent the wheel when [DarthKaker] has already done the work for you — assuming you only need two conductors.

The 3D-printed shells take the usual round magnets. Obviously, the north pole on one part should point to the south pole on the other part. In addition, if polarity matters, you should also have each housing contain one north-facing and one south-facing magnet so that the connectors will only mate one way.

It appears the project uses wires soldered or spot welded to the magnets. Heating magnets sometimes has bad effects, so we might try something different. For example, you could solder the wires to thin washers affixed to the magnets with epoxy, perhaps. Or use the magnets for alignment and make a different arrangement for the contacts, although that would take a different shell design.

We have talked about magnet soldering for connectors before. Don’t forget that you can build magnets into your prints, too.

The BAPPR Keeps Your Addressable LED System Cool

July 27, 2024 by Alexander Rowsell 17 Comments

We all love a nice strip or grid of addressable LEDs. It can add flair or an artistic touch to many projects, and it can make gaming computers look extra 1337. However, providing enough current to a long strip of addressable LEDs can sometimes be difficult. Often a separate voltage rail is needed to supply enough juice. At the same time, continually sending out data to animate them can often use 100% of the microcontroller’s CPU power, especially if the serial bus is being bit-banged. A crash or badly timed interrupt can leave the system in a weird state and sometimes with the LEDs not displaying the correct colours. Or you might just want to enter a power-saving mode from time to time on your main MCU? Well, the BAPPR is designed to address all of these problems.

[TheMariday] created the BAPPR and made it fully open-source. It’s a switch-mode power supply that can accept anywhere from 7 V to 17 V and converts it into a strong 5 V rail for typical addressable LEDs. It also has a “smart” mode where it monitors the data line going to the LEDs to see if there is activity. If for some reason the system stops sending data, the BAPPR can intervene and shut off the power to the LEDs, which can help prevent strange colour combinations from being displayed while the system recovers. Once data starts flowing again, power is restored and the light party can resume.

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MIDI Controller In A Cubic Inch

July 27, 2024 by Bryan Cockfield 2 Comments

MIDI as a standard has opened up a huge world to any musician willing to use a computer to generate or enhance their playing and recording. Since the 80s, it has it has revolutionized the way music is produced and performed, allowing for seamless integration of digital instruments, automation of complex sequences, and unprecedented control over everything from production to editing. It has also resulted in a number of musical instruments that probably wouldn’t be possible without electronic help, like this MIDI instrument which might be the world’s smallest.

Fitting into a cubic inch of space, the tiny instrument’s volume is mostly taken up by the MIDI connector itself which was perhaps an acceptable size by 1980s standards but seems rather bulky today. A two-layer PCB split into three sections sandwiches the connector in place and boasts an ATtiny85 microcontroller and all the associated electronics needed to implement MIDI. Small threaded screws hold the platform together and provide each layer with a common ground. Four small pushbuttons at the top of the device act as the instrument’s keys.

The project’s creator (and Hackaday alum!) [Jeremy Cook] has it set up to play notes from a piano right now, but has also made the source code available so that any musical action can be programmed onto these buttons. Flexibility is perhaps MIDI’s greatest strength and why the standard has lasted for decades now, as it makes it fairly straightforward to build more comprehensive, easy-to-learn musical instruments or even musical instruments out of retro video game systems.

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Need Many Thin Parts? Try Multi-material Stack Printing

July 27, 2024 by Elliot Williams 9 Comments

Admittedly it’s a bit of a niche application, but if you need lots of flat 3D printed objects, one way to go about it is to print them in a stack and separate them somehow. An old(er) solution is to use a non-extruding “ironing” step between each layer, which makes them easier to pull apart. But another trick is to use the fact that PLA and PETG don’t stick well to each other to your advantage. And thus is born multi-material stack printing. (Video, embedded below the break.)

[Jonathan] wants to print out multiples of his fun Multiboard mounting system backplates, and these are the ideal candidate for stack printing: they’re thin, but otherwise take up the entire build plate. As you’d expect, the main trick is to print thin layers of PETG between the PLA plate layers that you do want. He demonstrates that you can then simply pull them apart.

There are some tricks, though. First is to make two pillars in addition to the plates, which apparently convinces the slicer to not flatten all the layers together. (We don’t really understand why, honestly, but we don’t use Bambu slicer for multi-materials.) The other trick that we expect to be more widely applicable, is that [Jonathan] extrudes the PETG interlayers a little thicker than normally. Because the PETG overflows the lower PLA layer, it physically locks on even though it chemically doesn’t. This probably requires some experimentation.

As multi-material printers get cheaper, we’ve seen a lot more innovative uses for them popping up. And we wouldn’t be so stoked about the topic if there weren’t a variety of hacker projects to make it possible. Most recently, the impressive system from [Armored_Turtle] has caught our eye. Who knows what kind of crazy applications we’ll see in the future? Are you doing multi-material yet?

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A History Of Internet Outages

July 27, 2024 by Al Williams 30 Comments

We heard a story that after the recent hurricane, a man noted that while the house was sweltering hot because the power was still out, his kids were more anxious for the internet to come back online. The Internet is practically a basic necessity for most people, but as you may have noticed with the recent CrowdStrike debacle, the Internet isn’t always reliable. Granted, the problem in that case wasn’t the Internet per se, but a problem with many critical hosts that provide services. [Thomas Germain] from the BBC took the opportunity to recall some of the more bizarre reasons we’ve had massive Internet outages in the past.

While teens after a hurricane might miss social media, global outages can be serious business. With 8.5 million computers dead, 911 services went down, medical surgeries were canceled, and — of course — around 46,000 flights were canceled in a single day. We have short memories for these outages, but as [Thomas] points out, this was far from the first massive outage, and many of them have very strange backstories.

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OSHW Model Rocket Kit Embraces The Hexagon

July 27, 2024 by Tom Nardi 19 Comments

If you’ve ever built a model rocket, you’ll know there’s not a whole lot to them. Essentially it’s a cardboard tube, a plastic nosecone, some fins, and a little clip that will keep it riding the launch rail as it accelerates off the pad. Extra points awarded if you add in a parachute, but strictly speaking, even that’s a luxury. Stick an Estes motor in that thing and send it.

But pointing out that lightweight cardboard tubes can be tricky to ship without getting crushed, [Concrete Dog] has come up with HEXA, a clever model rocket kit that uses pre-scored cardstock instead. The immediate advantage is that this allows the rocket to be shipped as flat sheets of material, but as a secondary bonus, once folded into its final shape the rocket has an awesome hexagonal cross section.

As with a traditional kit, both the nosecone and fins are plastic. Except here they’ve been 3D printed in either PLA or PETG depending on their proximity to he hot and fiery area of the rocket. [Concrete Dog] says the printed parts are largely ready to fly as-is, but that some quality time with a piece of sandpaper and a coat of paint could improve the aerodynamics a bit if you were so inclined.

Ready for the best part? [Concrete Dog] has decided to release all of the design files for the rocket under the CERN Open Hardware Licence, meaning you’re free to reproduce and modify the rocket as you see fit. In fact, on July 24th, the HEXA rocket was officially certified as Open Hardware by the Open Source Hardware Association (OSHWA) — a first for a DIY rocket, as far as we can tell.

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