Author: Bryan Cockfield

684 Articles

Quality Control, Done Anywhere

October 13, 2020 by 4 Comments

Modern society has brought us all kinds of wonders, including rapid intercontinental travel, easy information access, and decreased costs for most consumer goods thanks to numerous supply chains. When those supply chains break down as a result of a natural disaster or other emergency, however, the disaster’s effects can be compounded without access to necessary supplies. That’s the focus of Field Ready, a nonprofit that sets up small-scale manufacturing in places without access to supply chains, or whose access has been recently disrupted.

As part of this year’s Hackaday Prize, a each of our four nonprofit partners outline specific needs that became the targets of a design and build challenge. Field Ready was one of those nonprofits, and for the challenge they focused on quality control for their distributed manufacturing system. We took a look at Field Ready back in June to explore some of the unique challenges associated with their work, which included customers potentially not knowing that a product they procured came from Field Ready in the first place, leading to very little feedback on the performance of the products and nowhere to turn when replacements are needed.

The challenge was met by a dream team whose members each received a $6,000 microgrant to work full time on the project. The’ve just made their report on an easier way of tracking all of the products produced, and identifying them even for those not in the organization. As a result, Field Ready has a much improved manufacturing and supply process which allows them to gather more data and get better feedback from users of their equipment. Join us after the break for a closer look at the system and to watch the team’s presentation video.

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Access An 8-bit Atari Through Twitter

October 11, 2020 by 3 Comments

Building a retro computer, or even restoring one, is a great way to understand a lot of the fundamentals of computing. That can take a long time and a lot of energy, though. Luckily, there is a Twitter bot out there that can let you experience an old 8-bit Atari without even needing to spin up an emulator. Just tweet your program to the bot, and it outputs the result.

The bot was built by [Kay Savetz] and accepts programs in five programming languages: Atari BASIC, Turbo-Basic XL, Atari Logo, Atari PILOT, and Atari Assembler/Editor, which was a low-level assembly-type language available on these machines. The bot itself runs on a Raspberry Pi with the Atari 800 emulator, rather than original hardware, presumably because it’s much simpler to get a working network connection on a Pi than on a computer from the 80s. The Pi runs a python script that polls Twitter every two minutes and then hands the code off to the emulator.

[Kay]’s work isn’t limited to just Ataris, though. There’s also an Apple II BASIC bot for all the Apple fans out there that responds to programs written in AppleSoft BASIC. While building your own retro system or emulating one on other hardware is a great exercise, it’s also great that there are tools like these that allow manipulation of retro computers without having to do any of the dirty work ourselves.

Long Range WiFi Broadcasts Open-Source Video Conferencing

October 10, 2020 by 15 Comments

WiFi is an ubiquitous feature of the modern landscape, but due to power restrictions on most hardware alongside the high-frequency signal it’s typically fairly limited in range. This of course leads to frustration where a WiFi signal can be seen, but the connection is unreliable or slow. While most would reach for a range extender or other hardware bridge, [tak786] was able to roll out a better solution for his workplace by using a high-gain antenna and a single-board computer which gets him an amazing kilometer-wide WiFi network.

The build uses a 10 dBi antenna from TP-Link that’s rated for outdoor use and a single-board computer which acts as a sort of router. The antenna is placed at the top of a building which certainly helps with the extreme range as well. This setup doesn’t actually broadcast an open Internet connection, though. [tak786]’s employer needed a teleconferencing solution for their building, and he also created a fully open-source video conferencing solution called trango that can run on any LAN and doesn’t require an Internet connection. The WiFi setup in this build is effectively just a bonus to make the conferencing system more effective.

[tak786] is planning on releasing a whitepaper about this build shortly, but for now you can access the source code for the video conferencing system at his GitHub page. And, before anyone jumps to conclusions, apparently this is well within FCC rules as well. Some of the comments in the linked Reddit post suggest that with an amateur radio license this system could be pushed much further, too. If you need more range than a kilometer, though, it’s not too much more difficult to do once you have all the right hardware.

Current Sensor Makes Intriguing Use Of Concrete

October 8, 2020 by 20 Comments

Getting a product to market isn’t all about making sure that the product does what it’s supposed to. Granted, most of us will spend most of our time focusing on the functionality of our projects and less on the form, fit, or finish of the final product, especially for one-off builds that won’t get replicated. For those builds that do eventually leave the prototyping phase, though, a lot more effort goes into the final design and “feel” of the product than we might otherwise think. For example, this current sensor improves its feel by making use of cast concrete in its case.

The current sensor in this build is not too much out of the ordinary. [kevarek] built the sensor around the MCA1101-50-3 chip and added some extra features to improve its electrostatic discharge resistance and also to improve its electromagnetic compatibility over and above the recommended datasheet specifications. The custom case is where this one small detail popped out at us that we haven’t really seen much of before, though. [kevarek] mixed up a small batch of concrete to pour into the case simply because it feels better to have a weightier final product.

While he doesn’t mention building this current sensor to sell to a wider audience, this is exactly something that a final marketable product might have within itself to improve the way the device feels. Heavier things are associated, perhaps subconsciously, with higher quality, and since PCBs and plastic casings don’t weigh much on their own many manufacturers will add dummy weights to improve the relationship between weight and quality. Even though this modification is entirely separate from the function of the product, it’s not uncommon for small changes in design to have a measurable impact on performance, even when the original product remains unmodified.

Thanks to [Saabman] for the tip!

Gesture Controller For Roku And Universal Keyboard Built By UCPLA Dream Team

October 6, 2020 by No comments

The coolest part of this year’s Hackaday Prize is teaming up with four nonprofit groups that outlined real-world challenges to tackle as part of the prize. To go along with this, the Dream Team challenge set out a two-month design and build program with small teams whose members each received a $6,000 stipend to work full time on a specific build.

The work of the Dream Team project is in, and today we’re taking a look at United Cerebral Palsy of Los Angeles (UCPLA) project which not only designed and built a universal remote for those affected with this condition, but also went to great lengths to make sure that “universal” was built into the software and user experience just as much as it was built into the hardware itself. Join us after the break for a closer look a the project, and to see the team’s presentation video.

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Clock Is Not Readable By Humans

October 6, 2020 by 28 Comments

Not every build needs to be immediately useful or revolutionary. Plenty of builds are just for fun, for education, or even purposefully useless but still challenging. This clock, for example, might fit into all three categories. It’s a clock that displays time through a QR code, making it completely inscrutable unless you have a device which likely has its own readable clock on it already.

The QR Code clock comes to us from [Aaron] and is based on the now-ubiquitous ESP32 WiFi chip. The ESP32 is connected to a 64×64 LED matrix which is updated every second with a code for the current time. With single-second resolution that means that even with a method for reading a QR code by hand, like you sometimes can with barcodes, there’s no way to read it without a smartphone since it changes so rapidly.

Of course [Aaron] recognizes the flaw in his design in his video in which he notes tongue-in-cheek that with this clock you would never have to look at a smartphone again, since the clock is right there on the wall. We appreciate the humor and also that [Aaron] has made all of his source code available in case you would like to use this as an example project for using QR codes for more useful purposes. For now, though, we’ll just forward you along to some other useless machines.

Thanks to [willmore] for the tip!

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Voice Controlled Sofa Meets Your Every Beverage Need

September 28, 2020 by 9 Comments

It’s often taken for grated, but the modern world is full of luxuries. Home automation, grocery delivery, and even access to the Internet are great tools to have at hand, but are trivial to most of us. If these modern wonders are not enough for you, and the lap of luxury is still missing a certain je ne sais quoi, allow us to introduce you to the ultimate convenience: a voice controlled, beer-dispensing sofa with a built-in refrigeration system.

This is a project from [Garage Avenger] and went through a number of iterations before reaching this level of polish. Metal work on the first version didn’t fit together as expected, and there were many attempts at actual refrigeration before settling on repurposing an actual refrigerator. With those things out of the way, he was able to get to the meat of a project. The couch-refrigerator holds 12 beers, and they are on a conveyor belt which automatically places the next beer onto the automated drawer. When commanded (by voice, app, or remote) the sofa opens the drawer so the occupant can grab one easily without having to move more than an arm. Everything, including the voice recognition module, is controlled by an Arduino, as is tradition.

The attention to detail is excellent as well. The remote control contains a built-in bottle opener, for one, there are backlights and a glass cover for the refrigerator, and the drawer is retracted automatically when it senses the beer has been obtained. We couldn’t ask for much more from our own couches, except maybe that they take us where we want to go. But maybe it’s best to keep these two couch use cases separate for now.

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