Fail Of The Week: Sonar Submersibility Sealing

October 2, 2014 by Kristina Panos 45 Comments

For the last decade or so, [Jason] has wanted to build an underwater robot. Can you blame him? More recently, he’s been researching sonar sensing and experimenting with the relatively inexpensive HC-SR04 module. Since he had good luck getting it to work with a PC sound card and a Stellaris Launchpad, he figured it was time to try using it underwater.

Hydrophone research led him to the idea of submerging the sensor in mineral ~~water~~ oil to both seal it and couple it with the water. Unfortunately, the HC-SR04 only sends one pulse and waits for echo. Through the air, it reliably and repeatedly returned a small value. Once inside a pill bottle filled with mineral oil, though, it does something pretty strange: it fluctuates between sending back a very small value and an enormous value. This behavior has him stumped, so he’s going to go back to the Launchpad unless you can help him figure out what’s going on. Should he use a different method to seal it?

Fail of the Week is a Hackaday column which runs every Thursday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

Unjettisoned Inkjet Turned Tumbler

October 2, 2014 by Kristina Panos 4 Comments

printer parts tumbler Don’t throw out that old printer! Not that you would, but even if you’ve already scavenged it for parts, you can use the shell and the rollers to make a rock/coin/what-have-you tumbler. If your printer is part scanner, it might end up looking as cool as [th3_jungle_inv3ntor]’s. You’ll have to laser-cut your own arachnid to supervise from above, though.

Somewhere between having an irreparable printer, being inspired by another tumbler, and the desire to make a mancala set for his sister-in-law, [th3_jungle_inv3ntor] was sufficiently motivated to get out his hacksaw and gut the printer. He used the main paper roller and its motor to do the tumblin’, and a smaller roller to help accommodate different jar sizes.

Aside from adding those sweet blue LEDs, he wired in a toggle switch, a speed control pot, and an LM317 to govern the tumbling rate. Unfortunately, the rocks in [th3_jungle_inv3ntor]’s town are too soft and crumbly, so he can’t make that mancala set after all. But hey, (almost) free stuff tumbler.

No dead printers lying around? If you have a drill and a vise, you could always make a tumbler that way, and nothing is compromised but the peaches jar.

Pain Machine Brings Pleasure, Too

September 30, 2014 by Kristina Panos 8 Comments

Pain is a good thing. It tell us to pull our hand away from the stove and to stay off a turned ankle. But we all have different experiences of pain, and chronic pain degrades our quality of life. A person’s reports of pain will vary from one day to the next based on many factors, so the 1-10 scale isn’t universally effective in determining a person’s pain level. [Scott]’s entry into The Hackaday Prize is based on the classic cold pressor testing device, which measures changes in heart rate and blood pressure in a patient while their hand is immersed in ice water for one minute.

[Scott] has tentatively dubbed his device The Pain Machine, but it does more than the typical cold pressor apparatus; it also delivers simulated pain relief in the form of warm water when the valves are reversed. In addition, the subject under testing can push a button when they’ve had enough. While his original plan used external sources of hot and cold water, [Scott] pulled a couple of Peltier coolers from some wine chillers for a more contained design.

The Pain Machine uses an Arduino ATMega 2560 to control gravity flow solenoids, collect temperature data, and send the data cloudward. A couple of 110V pumps circulate the water. [Scott] will open up the code once he has finished commenting it and fleshed it out with use cases. For now, you can check out his two-minute entry video after the break.

This project is an official entry to The Hackaday Prize that sadly didn’t make the quarterfinal selection. It’s still a great project, and worthy of a Hackaday post on its own.

Continue reading “Pain Machine Brings Pleasure, Too” →

Retrotechtacular: The First Atlas Launch

September 30, 2014 by Kristina Panos 31 Comments

As the Cold War conflict expanded in the 1950s, the Soviet Union dry-tested a hydrogen bomb and defense tactics became a top priority for the United States. Seeking to create a long-range nuclear missile option, the Air Force contracted Convair Astronautics to deliver SM-65 Atlas, the first in series of ICBMs. In the spotlight this week is a sort of video progress report which shows the first launch from Cape Canaveral’s LC-14 on June 11, 1957.

After the angle of attack probe is unsheathed, everyone moves out of the way. The launch is being monitored by base central control, but the swingin’ spot to spectate is the blockhouse. They have a periscope and everything. As the countdown continues, liquid oxygen pipelines whistle and wail into the idyllic Florida afternoon with the urgency of a thousand teakettles. Cameras and tracking equipment are readied, and the blockhouse’s blast door is sealed up tight.

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Basement Wood-Drying Kiln

September 27, 2014 by Kristina Panos 10 Comments

Once upon a time, a woodworker met another woodworker who happened to have a tree business. They struck a deal stating that the first woodworker would dry the sawn boards provided by the second and both would share the lumber. That’s exactly what happened to [Tim], which led to his entry in The Hackaday Prize.

[Tim] does a great job explaining his build of the kiln itself, his controls, and the gist of running the thing. The idea is to pull moisture out of the wood at just the right speed. Otherwise, the boards might check on the outside, honeycomb on the inside, or bear residual tension. He’s using a dehumidifier to pump dry air into the kiln and a control system to both monitor the relative humidity in the kiln and to dry the stock down to a moisture content in the 6-8% range.

The kiln is built from slightly blemished pallet rack shelving that [Tim] cut to suit his needs. He skinned it with 1/2″ insulation boards sealed with aluminium tape and plans to add sheet metal to protect the insulation.

[Tim] wanted to control both a fan and the dehumidifier, monitor relative humidity in the kiln, log the data, and send it to the internets. For this, he has employed an Arduino Due, a DHT-22, an RTC, a relay board, an Ethernet shield, and an LCD to show what’s happening. The hardware is all working at this point, and the software is on its way. Check out his entry video below.

This project is an official entry to The Hackaday Prize that sadly didn’t make the quarterfinal selection. It’s still a great project, and worthy of a Hackaday post on its own.

Continue reading “Basement Wood-Drying Kiln” →

Reanimating A Philips HDD 1420 MP3 Player

September 26, 2014 by Kristina Panos 7 Comments

[OiD] had a dusty, old, forgotten Philips HDD1420 GoGear mp3 player kicking around his place. As you can imagine, the battery was dead. He had no charger or connector for the thing, but decided to try to resurrect it anyway.

He thought it would simply be a matter of providing alternative power, but the GoGear wasn’t having it and insisted on being connected to a computer. He had some luck consulting Pinouts.ru and found Philips’ own device manager software, but it still wasn’t easy. The device manager doesn’t work on Windows 7. He tried an XP box, but it didn’t detect the device.

Finally, he discovered that the hard drive was kaput and replaced it with an 8GB Microdrive. That helped, but he still had a hard row to hoe. [OiD] formatted the new HD and gave it the official firmware, but still had to replace some system files according to the Philips manual. He ended up using RockBox to reanimate it and decided to keep it on the device.

There was still an issue with charging, though. It has an IC that handles selection of either the proprietary external adapter or USB power, but the RockBox firmware doesn’t implement switching and defaults to the adapter. Several tweaks and a hacked-in mini USB later, the patient is in stable condition and cranking out the tunes.

Fail Of The Week: Battery Packin’

September 25, 2014 by Kristina Panos 35 Comments

[NeXT] got himself an IBM ThinkPad TransNote and yeah, we’re pretty jealous. For the uninitiated, the TransNote was IBM’s foray into intelligent note transcription from roughly fifteen years ago. The ThinkPad doesn’t even have to be on to capture your notes because the proprietary pen has 2MB of flash memory. It won an award and everything. Not the pen, the TransNote.

Unfortunately, the battery life is poor in [NeXT]’s machine. The TransNote was (perhaps) ahead of its time. Since it didn’t last on the market very long, there isn’t a Chinese market for replacement batteries. [NeXT] decided to rebuild the replacement battery pack himself after sending it off with no luck.

The TransNote’s battery pack uses some weird, flat Samsung 103450 cells that are both expensive and rare. [NeXT] eventually found some camera batteries that have a single cell and a charge controller. He had to rearrange the wiring because the tabs were on the same side, but ultimately, they did work. He got the cells together in the right configuration, took steps to prevent shorts, and added the TransNote’s charge controller back into the circuit.

Nothing blew up, and the ThinkPad went through POST just fine. He plugged it in to charge and waited a total of 90 minutes. The charging rate was pretty lousy, though. At 94% charge, the estimated life showed 28 minutes, which is worse than before. What are your thoughts on the outcome and if it were you, what would be the next move?

Fail of the Week is a Hackaday column which runs every Wednesday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.