The Challenges Of Monitoring Water Streams And Surviving Mother Nature

June 30, 2020 by Danie Conradie 23 Comments

Small waterways give life in the form of drinking and irrigation water, but can also be very destructive when flooding occurs. In the US, monitoring of these waterways is done by mainly by the USGS, with accurate but expensive monitoring stations. This means that there is a limit to how many monitoring stations can be deployed. In an effort to come up with a more cost-efficient monitoring solution, [Rohan Menon] and [Ian Vernooy] created Aquametric, a simple water level, temperature and conductivity measuring station.

The device is built around a Particle Electron that features a STM32 microcontroller and a 3G modem. An automotive ultrasonic sensors measures water level, a thermistor measures temperature and a pair of parallel aluminum plates are used to measure conductivity. All the data from the prototype is output to a live dashboard. The biggest challenges for the system came with field deployment.

The great outdoors can be rather merciless with our ideas and electronic devices. [Rohan] and [Ian] did some tests with LoRa, but quickly found that the terrain severely limited the effective range. Power was another challenge, first testing with a solar panel and lithium battery. This proved unreliable especially at temperatures near freezing, so they decided to use 18 AA batteries instead and optimized power usage.

The mounting system is still an ongoing challenge. A metal pole driven into the riverbed at a wider part ended up bent (probably from ice sheets) and covered in debris to the point that it affected water level readings. They then moved to a narrower and shallower section in the hopes of avoiding debris, but the rocky bottom prevented them from effectively driving in a pole. So the mounted the pole on a steel plate which was then packet with rock to keep it in place. This too failed when it tipped over from rising water levels, submerging the entire sensor unit. Surprisingly it survived with only a little moisture getting inside.

For the 2020 Hackaday Prize, Field Ready and Conservation X Labs have issued challenges that need require some careful consideration and testing to build things that can survive the real world. So go forth and hack!

A True 4K Projector From Scrap EBay Components

June 22, 2020 by Danie Conradie 44 Comments

Cinemas all over the world have become no-go zones with COVID-19 around, but watching the latest blockbuster on the small screen at home is simply not the same. You could bring the big screen home, but buying a quality projector is going to set you back a small pile of cash. Fortunately [Matt] from [DIY Perks] has an alternative for us, demonstrating how to build your own true 4K projector with parts bought off eBay, for a fraction of the price.

The core of the projector is a small 4K LCD panel, which is from a modified Sony smartphone. [Matt] disassembled the phone, removed the backlight from the LCD, which leaves it semi-transparent, and mounted it at a right angle to the rest of the phone body. The battery was also replaced with a voltage regulator to simulate a full battery. To create a practical projector, a much brighter backlight is needed. [Matt] used a 100W 10 mm diameter LED for this purpose. The LED needs some serious cooling to prevent it from burning itself out, and a large CPU cooler does the job perfectly. Two Fresnel lenses in series are used to turn the diverging light from the LED into a converging light source to pass through the LCD. An old 135 mm large format camera lens is placed at the focal point of light to act as a projection lens. The entire assembly is mounted on a vertical frame of threaded rods, nuts, and aluminium plates. [Matt] also used these threaded rods with GT2 pulleys to create a simple but effective moving platform for the projection lens that allows the focus of the projected image to be adjusted. The frame is topped off by a 45-degree mirror to project the image against a wall instead of the roof, and the frame is covered with aluminium panels.

The video after the break goes into incredible detail on how projector functions and how to build your own down. It definitely looks like a doable build for most hackers. [Matt] will also be releasing a complete PDF build guide in the next few weeks. Continue reading “A True 4K Projector From Scrap EBay Components” →

Strike A Solder Joint Behind Enemy Lines

June 19, 2020 by Danie Conradie 43 Comments

Imagine you’re out behind enemy lines in WW2, setting up demolition charges that may save the lives of your fellow soldiers. How do we make a solid connection between wires that will last? One of the solutions that were used by the OSS and SOE, the predecessors to the CIA and British Secret Service, were self soldering sleeves that could be lit like a match. [ElementalMaker] managed to get his hands on a box of these sleeves, and found that they work incredibly well, even after more than half a century.

The sleeves consist of a copper tube with solder and flux inside, and wax-covered pyrotechnic compound around the outside. A small blob of striker compound similar to a match head is used to set the soldering process in motion, using the striker surface on the outside of the oversize matchbox that the sleeves are packed in. The pack that the [ElementalMaker] got was made in 1964, but is supposedly no different from those used in WW2.

When lit, the pyrotechnic compound does not create any flame, it only smolders, probably to make it safer to use, and avoid detection at night. As the solder inside the sleeve melts, the operator is supposed to push the wires further into the tube to make them overlap. Although [ElementalMaker] didn’t cut open the sleeves, it definitely looks like a good joint, with solder oozing from the ends. Check out the video after the break! If you want to get your hands on a pack of these sleeves, it looks like a military surplus store in the UK managed to source some.

As horrible as war is, it’s undeniable that it inspires some creative innovations. Like soldiers hacking together parts from multiple guns to serve their immediate needs, or making guns shoot through spinning propellers without damaging them. Continue reading “Strike A Solder Joint Behind Enemy Lines” →

Obstacle Avoidance For Drones, Learned From Mosquitoes

June 17, 2020 by Danie Conradie 10 Comments

Our understanding of the sensory capabilities of animals has a lot of blanks, and often new discoveries serve as inspiration for new technology. Researchers from the University of Leeds and the Royal Veterinary College have found that mosquitos can navigate in complete darkness by detecting the subtle changes in the air flow created when they fly close to obstacles. They then used this knowledge to build a simple but effective sensor for use on drones.

Extremely sensitive receptors at the base of the antennae on mosquitoes’ heads, called the Johnston’s organ, allow them to sense these tiny changes in airflow. Using fluid dynamics simulations based on high speed photography, the researchers found that the largest changes in airflow occur over the mosquito’s head, which means the receptors are in exactly the right place. From their data, scientists predict that mosquitos could possibly detect surfaces at a distance of more than 20 wing lengths. Considering how far 20 arm lengths is for us, that’s pretty impressive. If you can get past the paywall, you can read the full article from the Science journal.

Using their newfound knowledge, the researchers equipped a small drone with probe tubes connected to differential pressure sensors. Using these sensors the drone was able to effectively detect when it got close to the wall or floor, and avoid a collision. The sensors also require very little computational power because it’s only a basic threshold value. Check out the video after the break.

Although this sensing method might not replace ultrasonic or time-of-flight sensors for drones, it does show that there is still a lot we can learn from nature, and that simpler is usually better. We’ve already seen simple insect-inspired navigation for drone swarms, as well as an optical navigation device for humans that works without satellites and only requires a view of the sky. Thanks for the tip [Qes]! Continue reading “Obstacle Avoidance For Drones, Learned From Mosquitoes” →

A Robotic Golf Club To (Possibly) Boost Your Game

June 11, 2020 by Danie Conradie 8 Comments

Golf can be incredibly frustrating even for the well practiced player, and probably one of the leading causes for swearing on Saturday mornings. In effort to solve this global problem [Shane Wighton], is creating the ultimate ~~cheat device~~ robotic golf club, that can eliminate all the clubs in one, and adjust for the desired distance mid-swing.

Different golf clubs are mostly defined by their loft angle, or the angle at which the club face is designed to strike the ball in relation to the ground, with the purpose of changing the takeoff angle and therefor the distance traveled. To eliminate the need for different clubs, [Shane] made a head for which the loft angle can be set using a rotary encoder and display on the shaft. However building a tilting a mechanism that can survive the ±4000 lbs of force generated during impact requires some clever engineering. The first iteration was a rather impressive hydraulic design, but it required a large hydraulic power source and the pressure waves generated in the system caused the pistons in the head to blow out every time. The second iteration uses a hobby servo with a combination of machined and SLA printed parts, but in such a way that no force is transmitted to the servo at impact, similar to how a lead screw works. [Shane] actually managed to play a full 18 holes with no problems.

The second feature on the club is to adjust the loft angle mid-swing for the speed of the club to hit the ball a specified distance. A high precision IMU is used to measure the speed and angle of the club. The servo can’t move instantaneously, so it has to predict the impact velocity based on past data. Unfortunately no two swings are ever exactly the same, which introduces some error into the system. Continue reading “A Robotic Golf Club To (Possibly) Boost Your Game” →

ATMega328 SSB SDR For Ham Radio

May 27, 2020 by Danie Conradie 23 Comments

The humble ATmega328 microcontroller, usually packaged as an Arduino Uno, is the gateway drug for millions of people into the world of electronics and embedded programming. Some people just can’t pass up the challenge of seeing how far they can push the old workhorse, and it looks like [Guido PE1NNZ] is one of those. He has managed to implement a software-defined SSB ham radio transceiver for the HF bands on the ATMega328, and it looks like the project is going places.

The radio started life as a QRP Labs QCX, a $49 single-band CW (morse code) HF transceiver kit that is already one of the cheapest ways to get on the HF bands. [Guido] reduced the part count of the radio by about 50%, implementing much of the signal processing digitally on the ATmega328. On the transmitter side, the SSB signal is generated by making slight frequency changes to a Si5351 clock generator using 800kbit/s I2C, and controlling a very efficient class-E RF power amplifier with PWM for about 5W of output power. The increased efficiency means that there is no need for the bulky heat sink usually seen on SSB radios. The radio is continuously tunable from 80m to 10m (3.5 Mhz – 30 Mhz), but it does require plugging in a different low pass filters for each band. Continue reading “ATMega328 SSB SDR For Ham Radio” →

Dyeing Fabric To Create Sensors

May 22, 2020 by Danie Conradie 21 Comments

Fabrics with electrical functionality have been around for several years, but are very rarely used in mainstream clothing. The fabrics are very expensive and the supply can be unreliable. Frustrated by this, [Counter Chemists] developed PolySense, simple open-source technology to make any fibrous material into a conductive material that can be used to sense pressure, stretch, capacitive touch, humidity, or temperature.

PolySense uses a process called in-situ polymerization, effectively dying a fabric to become piezoelectric. This is done by first soaking the fabric in a mixture of water and the organic compound pyrrole, and then adding iron chloride to trigger a reaction. The polymerization process that takes place wraps the individual fibers of the fabric in conductive polymer chains.

Instead of just uniformly coating a fabric, various masking techniques can be used to dye patterns onto the fabric for various use cases. The video after the break shows a range of these applications, including using polymerized gloves and leggings for motion capture, a zipper that acts like a linear potentiometer, and touch-sensitive fabric. The project page lists sources for the required chemicals in both Europe and the US, and we look forward to seeing what other applications the community can come up with.

The project is very well documented, with a number of scientific papers covering all the details. [Counter Chemists] will also be presenting PolySense at the 2020 Virtual Maker Faire.

This technology can also be used to make a fabric piano with a lot less effort. On the more mechanical side of things, you can also 3D print on pre-stretched fabric to make it pop into 3D shapes.

Continue reading “Dyeing Fabric To Create Sensors” →