Simple Hardware Store Hack Keeps Your PCBs Right Where You Want Them

January 16, 2025 by Dan Maloney 30 Comments

Sometimes it’s the simplest hacks that make the biggest impact.

Take these DIY magnetic PCB vises for example. Sure, you can go out and buy purpose-built tools, but [Dylan Radcliffe] just made a trip to the hardware store for some nuts and bolts. He chose 3/8″-16 bolts, which would probably be around M10 for the rest of the world. The head of each bolt is ground flat so a ceramic disc magnet can be attached to it with CA glue, while the head of the bolt gets a plastic washer glued to it. Another plastic washer gets glued to a nut, which when threaded onto the bolt provides the light clamping force needed to hold a PCB. Make four of those and stick them to a steel plate with the magnets, and you can stop chasing your boards around the bench with a soldering iron.

As much as we like this idea — and we do; we’re heading to Home Depot to buy the needed parts this very evening — we can think of a few useful modifications. With a long bolt and two nuts rather than one, you could make a set of vises that are easily adjustable along the Z-axis. This could prove useful to those of us working under a microscope. Also, rather than making the bolts the magnetic part we bet you could lay down a flexible magnetic sheet, the kind you can feed into a printer to roll your own fridge magnets. We suspect that would hold the bolts firmly enough for most work while still allowing easy repositioning. We’d also favor flange nuts over plain hex nuts, to give a larger clamping area. We’d still include the plastic washers, though, or possibly switch to rubber ones.

There’s more than one way to skin this cat, of course, especially if you’ve got a Harbor Freight nearby and a well-stocked Lego bin.

Forget The Coax, Wire Up Your Antennas With Cat 6 Cable

January 15, 2025 by Dan Maloney 65 Comments

These days, anything with copper in it is expensive. If you doubt that, a walk into any Home Depot electrical department, where the wire is locked up tighter than Fort Knox, will prove otherwise. Coaxial cable is a particularly expensive species, which is a pity for hams and other radio enthusiasts since it’s the only thing we can use for antenna feedlines.

Or is it? [Steve (VE6WZ)] has found a way to use ordinary Cat 6 Ethernet cable for antenna feed lines that seems pretty clever. As he points out, Ethernet cables are designed to handle frequencies that coincide nicely with most of the interesting amateur radio bands, and their insertion losses are acceptably low, especially for Cat 6 cable. The twisted pairs are also a balanced system that’s good at rejecting common mode noise. Cat 6 cable also has four pairs of conductors, allowing you to feed multiple antennas with one cable, or to distribute power to amplifiers and switches along with antenna feeds.

The downside? Cat6 conductor pairs have a characteristic impedance of around 100 ohms, which isn’t a match for the 50-ohm feedline impedance universally expected by ham radios. Also, the relatively small wires probably aren’t up to the job of carrying much current, limiting their use to feedlines for receive-only antennas. That works for [Steve] since he uses Cat 6 to support his massive Beverage antenna farm (Beverage antennas are non-resonant horizontal antennas that live close to the ground and point in the direction of the signal, rather than broadside to the signal as with a resonant antenna like a dipole.) Each antenna in his farm has a transimpedance amplifier that needs to be powered, plus switching relays so he can turn the correct antennas on for the signals he wants to receive. He describes the amps in detail in the video below, along with the custom impedance-matching transformers he uses and the combining gear.

Coax will probably still be the cable of choice for most feedline applications, but it’s nice to know there are alternatives. And who knows—if you stick to QRP work, maybe Cat 6 could even be used for transmitting.

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Fluid Simulation Pendant Teaches Lessons In Miniaturization

January 13, 2025 by Dan Maloney 7 Comments

Some projects seem to take on a life of their own. You get an idea, design and prototype it, finally build the thing and — it’s good, but it’s not quite right. Back to the drawing board, version 2, still not perfect, lather, rinse, repeat. Pretty soon you look around to discover that you’ve built ten of them. Oops.

That seems to be the arc followed by [mitxela] with this very cool fluid simulation pendant. The idea is simple enough; create a piece of jewelry with a matrix of tiny LEDs that act like the pendant is full of liquid, sloshing about with the slightest movement. In practice, though, this project was filled with challenges. Surprisingly, [mitxela] doesn’t seem to number getting a fluid dynamics simulation running on a microcontroller among those problems, at least not to a great degree. Rather, the LED matrix seemed to cause the most problems, both in terms of laying it out on the 25-mm diameter PCB and how to address the LEDs with relatively limited GPIO on the STM32 microcontroller. The solution to both was diagonal charlieplexing, which reduces the number of vias needed for the 216-LED matrix and allows the 0402 to be densely packed, along with providing some tolerance for solder bridging.

And then there’s the metalworking heroics, which no [mitxela] project would be complete without. This seems to be where a lot of the revisions come from, as the gold-plated brass case kept not quite living up to expectations. The final version is a brass cup containing the LiR2450 rechargeable battery, a magnetic charging connector, and the main PCB, all sealed by a watch crystal. The fluid simulation is quite realistic and very responsive to the pendant’s position. The video below shows it in action along with a summary of the build.

If you want to catch up on [mitxela]’s back catalog of miniaturized builds, start with his amazing industrial ear adornments or these tiny matrix earrings. We’re also fond of his incredible shrinking MIDI builds. Continue reading “Fluid Simulation Pendant Teaches Lessons In Miniaturization” →

Raspberry Pi Hack Chat With Eben Upton

January 13, 2025 by Dan Maloney 18 Comments

Join us on Wednesday, January 15 at noon Pacific for the Raspberry Pi Hack Chat with Eben Upton!

The Hack Chat has been on an extended hiatus, but we’re back for 2025 and coming strong out of the gate! We’ve been trying to get Raspberry Pi co-founder and CEO Eben Upton on the chat for a while, but there was that whole thing of taking the company public that probably distracted him a wee bit. That’s fine though, because we know he loves getting in the trenches with the hacker community and talking about the things we all love to talk about. It’s not often that you get a chance for a one-on-one like this, so make sure you join us with all your Pi-related questions.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, January 15 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

[Image credit: Sniper Zeta, CC BY-SA 4.0]

Hackaday Links: January 12, 2025

January 12, 2025 by Dan Maloney 5 Comments

The big news story of the week of course has been the wildfires in California, which as of Saturday have burned over 30,000 acres, destroyed 12,000 structures, caused 150,000 people to evacuate, and killed eleven people. Actually, calling them wildfires underplays the situation a bit because there are places where they’ve clearly become firestorms, burning intensely enough to create their own winds, consuming everything in their path in a horrific positive feedback loop. We’ve even seen fire tornados caught on video. We’ve got quite a few connections to the affected area, both personally and professionally, not least of which are all our Supplyframe colleagues in Pasadena, who are under immediate threat from the Eaton fire. We don’t know many details yet, but we’ve heard that some have lost homes. We’ve also got friends at the Jet Propulsion Labs, which closed a few days ago to all but emergency personnel. The fire doesn’t seem to have made it down the mountain yet, but it’s very close as of Saturday noon.

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Springs And Things Make For A Unique Timepiece

January 10, 2025 by Dan Maloney 10 Comments

You never know when inspiration is going to strike, and for [Ekaggrat Singh Kalsi], it struck while he was playing with one of his daughter’s hair ties. The result is a clock called “Bezicron” and it’s a fascinating study in mechanical ingenuity.

The hair ties in question are simple objects, just a loose polymer coil spring formed into a loop that can be wrapped around ponytails and the like. In Bezicron, though, each digit is formed by one of these loops fixed to the ends of five pairs of arms. Each pair moves horizontally thanks to a cam rotating between them, changing the spacing between them and moving the hair tie. This forms each loop into an approximation of each numeral, some a little more ragged than others but all quite readable. The cams move thanks to a geared stepper motor on the rightmost digit of the hours and minutes section of the clock, with a gear train carrying over to the left digit. In between is the colon, also made from springy things pulsing back and forth to indicate seconds. The video below shows the clock going through its serpentine motions.

For our money, the best part of this build is the cams. Coming up with the proper shape for those had to be incredibly tedious, although we suspect 3D printing and rapid iterative design were a big help here. Practice with cam design from his earlier Eptaora clock probably helped too.

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RISC-V Microcontroller Lights Up Synth With LED Level Meter

January 10, 2025 by Dan Maloney 8 Comments

The LM3914 LED bar graph driver was an amazing chip back in the day. Along with the LM3915, its logarithmic cousin, these chips gave a modern look to projects, allowing dancing LEDs to stand in for a moving coil meter. But time wore on and the chips got harder to find and even harder to fit into modern projects, what with their giant DIP-18 footprint. What’s to be done when a project cries out for bouncing LEDs? Simple — get a RISC-V microcontroller and roll your own LED audio level meter.

In fairness, “simple” isn’t exactly what comes to mind while reading [svofski]’s write-up of this project. It’s part of a larger build, a wavetable synth called “Pétomane Ringard” which just screams out for lots of blinky LEDs. [svofski] managed to squeeze 20 small SMD LEDs onto the board along with a CH32V003 microcontroller. The LEDs are charlieplexed, using five of the RISC-V chip’s six available GPIO lines, leaving one for the ADC input. That caused a bit of trouble with programming, since one of those pins is needed to connect to the programmer. This actually bricked the chip, thankfully only temporarily since there’s a way to glitch the chip back to life, but only after pulling it out of the circuit. [svofski] recommends adding a five-second delay loop to the initialization routine to allow time to recover if the microcontroller gets into an unprogrammable state. Good tip.

As for results, we think the level meter looks fantastic. [svofski] went for automated assembly of the 0402 LEDs, so the strip is straight and evenly spaced. The meter seems to be quite responsive, and the peak hold feature is a nice touch. It’s nice to know there’s a reasonable substitute for the LM391x chips, especially now that all the hard work has been done.
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