Pet Docking Station Was Two Decades In The Making

July 22, 2022 by Jenny List 14 Comments

There are some projects which once might have been entirely appropriate, but which now seem sacrilegious. [Dave Luna]’s PC docking station in a Commodore Pet 64 case might at first sight seem to be one of them, but there’s a little more to it than gutting a cherished retrocomputer.

A much younger [Dave] had a dead Pet 64, and because over two decades ago such a thing was considered junk, set about converting it to a PC case. In the way of all ambitious projects it stalled, so here in 2022 he was starting with the metal case and keyboard of a Pet 64 rather than the full computer.

Into the case went a small color TFT monitor, a USB3 hub, a DisplayLink adapter, and and an Arduino Micro doing the job of USB-ifying the Commodore keyboard. The result is a pretty cool docking station, but one which he admits isn’t as nice to use as he’d like. Viewed through rose tinted glasses any PET was an amazing machine in its day, but a slightly lackluster keyboard and a tiny screen don’t quite have the same allure in a world of 4K monitors. Still, we’d have one on our desk.

The Pet appears in quite a few projects that have made it to these pages, for example showing YouTube videos.

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The Casio Smartwatch You Never Had

July 20, 2022 by Jenny List 26 Comments

In a way, you have to feel a bit sorry for the engineers at Casio. They can produce the most advanced digital watches ever to grace the wrist, but their work will forever be associated with one of their more lowly creations. The Casio F91 is the archetypal digital watch — it’s affordable, it’s been in production since the Ark, it does the job so well that it’s become a design classic, and it remains a very tough act to follow.

If it has a flaw though, it’s that the functions of a watch from 1989 are very basic. Wouldn’t it be nice if a Casio F91 could be a modern smartwatch! Well thanks to [Pegor] it can, with a complete re-engineering of the classic watch’s internals. Now the simple classic timepiece is fully up-to-date!

All the Casio internals are removed, and a new movement holder supports a fresh PCB with an OLED display mounted via a flexible sub-PCB. The brains comes courtesy of a Texas Instruments CC2640 BLE microcontroller. This gives it a 15-day battery life, which is nothing like what the original watch would have but compares favorably to smartwatches. He admits that the software needs some work, but with hardware this well-executed we hope that others can contribute some improvements.

This is probably the most impressive F91 hack we’ve seen, but it’s by no means the first revamped Casio we’ve shown you.

How To Become A Lego Submariner

July 18, 2022 by Jenny List 7 Comments

A submarine is by necessity a complex and safety-critical machine, but the principle upon which it depends is quite simple. The buoyancy is variable by means of pumping water in and out of tanks, allowing the craft to control the depth at which it sits. The [Brick Experiment Channel] has a series of posts describing in detail the construction of a working submarine, with a hull made from a plastic tube and mechanics made from Lego.

In this submarine the buoyancy tank is a syringe operated by a Lego motor, and the propulsion comes courtesy of a pair of Lego motors driven through ingenious magnetic couplings to avoid a shaft seal. To monitor depth there is both a laser distance sensor and a pressure sensor, and there is a Raspberry Pi Zero to control the whole show.

In the video below the break you can see the craft in action as it zips around a swimming pool at different depths, before setting off on a longer journey with on-board footage along a shady creek. It’s an extremely practical submarine, and one we wish we could try.

This is version 4.0, and it shows. We had a look at version 3.0 last year, and it’s by no means the first submarine we’ve featured, here’s one made from PVC pipe.

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Beautiful Inductors, Now Not Such A Lost Art

July 17, 2022 by Jenny List 12 Comments

As ferrite technology has progressed into a mastery of magnetic permeability, the size of inductors has gone down to the point at which they are now fairly nondescript components. There was a time though when inductors could be beautiful creations of interleaving layers of copper wire in large air-cored inductors, achieved through clever winding techniques. It’s something that’s attracted the attention of [Brett], who’s produced a machine capable of producing something close to the originals.

Part of the write-up is an investigation of the history, these coils were once present even at the consumer level but are now the preserve of only a few highly secretive companies. They are still worth pursuing though because they can deliver the high “Q” factor that is demanded in a high quality tuned circuit. The rest of the write-up dives in detail into the design of the wire feeder, and the Arduino motor control of the project. There should be enough there for any other experimenters to try their hands at layered inductors, so perhaps we’ll see this lost art make a comeback.

Custom coils are a regular requirement for anything from radios, to musical instruments, to switching power supplies, so it’s not surprising that quite a few projects featuring them have made it here. One of the more unusual of late has been one that winds toroids.

A Home Made Sewing Machine May Be The Only One

July 17, 2022 by Jenny List 39 Comments

The sewing machine is a tool that many of us will have somewhere around our workshop. Concealed within it lies an intricate and fascinating mechanism. Some of us may have peered inside, but very few indeed of us will have gone to the effort of building our own. In case you had ever wondered whether it was possible, [Fraens] has done just that, with what he claims may be the only entirely homemade sewing machine on the Internet.

If you’ve ever studied the history of sewing machines you’ll notice that it bears a striking resemblance to some of the earliest commercial machines, with a relatively short reach and an entirely open construction. The main chassis appears to be laser-cut acrylic while all the fittings are 3D-printed, with machined brass bushes and aluminum rods for the other metal parts. The design utilizes a hand crank, but is also pictured with a DC motor. It makes for a fascinating illustration of how sewing machines work. Sadly we can’t see any design file links (Update: He’s contacted us to tell us they’re now on Thingiverse.), so you might have to be inventive if that’s the way you want to build your own. Take a look at it in the video below the break.

Fancy a sewing machine but don’t fancy making your own? We’ve got the guide for that, and for filling the rest of your textile bench.

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A No-Calibration Metal Detector

July 17, 2022 by Jenny List 12 Comments

A traditional early project for someone discovering a love for electronics has been for many years a metal detector. This would mean a few transistors back in the day, but today it’s more likely to involve a microcontroller. [Mircemk] has an example that bends both worlds, with a single transistor oscillator and an Arduino.

This type of metal detector has a large search coil which forms part of the tuned circuit in an oscillator. As a piece of metal enters its range the frequency of oscillation changes. In the old days, this would have been detected as an audible beat frequency with another oscillator. This design would require a calibration step at the start of detecting, to tune the two oscillators to the same frequency.

This detector keeps the first oscillator but eschews the second one in favor of an Arduino. The microcontroller acts as a frequency counter, monitoring the frequency and issuing an alarm when it detects a change likely to be caused by a piece of metal. It may not have some of the finess a human ear could apply to a beat frequency in the all-analogue days, but it’s simple enough to build and it avoids the need for calibration. Seeing it in the video below the break we’re sure that just like those transistor models old, there will be plenty of fun to be had with it.

An Arduino may be one of the current go-to parts, but will it ever displace the 555? Perhaps not in the world of metal detectors!

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It’s Linux. On An ESP32

July 14, 2022 by Jenny List 31 Comments

By today’s standards, the necessities for running a Linux-based operating system are surprisingly meagre in terms of RAM and processor power. Back in the day we ran earlier Linux versions on Intel 386 and 486 machines with tiny quantities of memory compared to the multi-gigabyte many-core powerhouses we do today.

So it stands to reason that many of the more powerful microcontrollers should also run Linux, but of course they are often unable because the lack a memory management unit. The original ESP32 is just such a candidate, plenty of power but unable to run Linux. Not so fast, because [Dror Gluska] has managed to boot a Linux kernel on Espressif’s dual-core chip. How on earth? By emulating a RISC-V processor on it and booting a RISC-V version of the kernel.

The emulator in question is [Fabrice Belard]’s TinyEMU, a piece of software that brings both RISC-V and x86 to limited-spec platforms, and the write-up describes the extensive optimization and tracing of ESP32 bottlenecks which was finally able to get a Linux kernel booting in 1 minute and 35 seconds. Of course it’s simply an exercise to prove it can be done and we won’t be seeing Linux-based ESP projects any time soon, but it’s still an impressive piece of work.

This isn’t the lowest-spec microcontroller we’ve seen run Linux, back in 2012 we saw it on emulated ARM running on an 8-bit AVR.