EMF Forming Was A Neat Aerospace Breakthrough

May 23, 2025 by Lewin Day 9 Comments

Typically, when we think about forming metal parts, we think about beating them with hammers, or squeezing them with big hydraulic presses. But what if magnets could do the squeezing? As it turns out—Grumman Aerospace discovered they can, several decades ago! Even better, they summed up this technique in a great educational video which we’ve placed below the break.

The video concerns the development of the Grumman EMF Torque Tube. The parts are essentially tubes with gear-like fittings mounted in either end, which are fixed with electromagnetic forming techniques instead of riveting or crimping. Right away, we’re told the key benefits—torque tubes built this way are “stronger, lighter, and more fatigue resistant” than those built with conventional techniques. Grumman used these torque tubes in such famous aircraft as the F-14 Tomcat, highlighting their performance and reliability.

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Tearing Down And Hacking The T2S+ Thermal Camera

May 23, 2025 by Lewin Day 16 Comments

[Dmytro] was able to lay his hands on a InfiRay T2S+ camera. It’s a capable thermal imaging unit that comes at a cheaper price than many of its rivals. [Dmytro] decided to pull it apart to see what makes it tick, and he discovered a few interesting things along the way.

Like so much modern hardware, pulling the case apart does require some spudging and levering. Once inside, though, it comes apart in a relatively straightforward manner. Once inside, [Dmytro] notes some similarities between this camera and the Flir Lepton, another affordable thermal camera on the market. He also finds a clone of the Cypress FX2LP chip, which is used for talking USB. There’s also an Gowin FPGA inside, with [Dmytro] suspecting the gateware onboard could be modified. If so, the camera may be a candidate for running open source firmware in future.

What bothered [Dmytro] about this camera, though, was the software. When used with an Android phone, the camera demands the use of a proprietary app with with questionable permissions. It can be used on a regular computer, where it appears as a standard webcam. However, in this mode, the camera fails to self-calibrate, and the images quickly become useless. [Dmytro] worked to hack around this, by figuring out a way to trigger calibrations and run the proper image corrections manually when using the camera without the smartphone app. He also explores techniques to improve the resolution of the thermal measurements made by the camera.

We’ve seen some other neat thermal camera hacks over the years. Video after the break.

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POV On The Flipper Zero

May 23, 2025 by Lewin Day 6 Comments

The Flipper Zero can do all kinds of neat stuff, like helping you cut keys or decode various radio transmissions. However, until now, it hasn’t been particularly adept at persistence of vision tasks. The LightMessenger was designed for that very purpose, and [Derek] recently wrote up a deep-dive into the interesting gadget.

The LightMessenger is a hardware add-on module developed by LAB401 in collaboration with [TIX LE GEEK] for the Flipper Zero. In persistence-of-vision mode, you can plug it in via the GPIO header and display messages in the air by shaking it around. Even better, you can do so in color, with a height resolution of 16 pixels—meaning you can display some nice text or basic graphics. You can key in different text or select and edit bitmaps using the utility on the Flipper screen itself. There’s even a simple flashlight mode, because why not?

In the second part of [Derek]’s write-up, he also goes into detail on the development and manufacturing process for the device.

Files are on GitHub for the curious. We’ve gone over the basics of POV projects before, too.

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You Can 3D Print These Assistive Typing Tools

May 22, 2025 by Lewin Day 8 Comments

Typing can be difficult to learn at the best of times. Until you get the muscle memory down, it can be quite challenging. However, if you’ve had one or more fingers amputated, it can be even more difficult. Just reaching the keys properly can be a challenge. To help in this regard, [Roei Weiman] built some assistive typing tools for those looking for a little aid at the keyboard.

The devices were built for [Yoni], who works in tech and has two amputated fingers. [Roei] worked on many revisions to create a viable brace and extension device that would help [Yoni] type with greater accuracy and speed.

While [Roei] designed the parts for SLS 3D printing, it’s not mandatory—these can easily be produced on an FDM printer, too. For SLS users, nylon is recommended, while FDM printers will probably find best results with PETG. It may also be desirable to perform a silicone casting to add a grippier surface to some of the parts, a process we’ve explored previously.

The great thing about 3D printing is that it enables just about anyone to have a go at producing their own simple assistive aids like these. Files are on Instructables for the curious. Video after the break.

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Building A Tiny Table Saw

May 22, 2025 by Lewin Day 29 Comments

If you want a regular table saw, you’re probably best off just buying one—it’s hard to beat the economies of scale that benefit the major manufacturers. If you want a teeny one, though, you might like to build it yourself. [Maciej Nowak] has done just that.

The concept is simple enough; a small motor and a small blade make a small table saw. [Maciej] sourced a remarkably powerful 800-watt brushless motor for the build. From there, the project involved fabricating a suitable blade mount, belt drive, and frame for the tool. Some time was well-spent on the lathe producing the requisite components out of steel and aluminum, as well as a stout housing out of plywood. The motor was then fitted with a speed controller, with the slight inconvenience that it’s a hobby unit designed to run off DC batteries rather than a wall supply. Ultimately, though, this makes the saw nicely portable. All that was left to do was to fit the metal top plate, guides, and a suitably small 3″ saw blade to complete the build.

We’ve seen mini machine tools like these before, too. They can actually be pretty useful if you find yourself regularly working on tiny little projects. Video after the break.

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Remembering The ISP That David Bowie Ran For Eight Years

May 19, 2025 by Lewin Day 15 Comments

The seeds of the Internet were first sown in the late 1960s, with computers laced together in continent-spanning networks to aid in national defence. However, it was in the late 1990s that the end-user explosion took place, as everyday people flocked online in droves.

Many astute individuals saw the potential at the time, and rushed to establish their own ISPs to capitalize on the burgeoning market. Amongst them was a famous figure of some repute. David Bowie might have been best known for his cast of rock-and-roll characters and number one singles, but he was also an internet entrepreneur who got in on the ground floor—with BowieNet.

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Animated Widgets On Apple Devices Via A Neat Backdoor

May 17, 2025 by Lewin Day 6 Comments

If you’ve ever looked at widgets on your iPhone, you’ve probably noticed they’re largely static, save for a few first-party apps. By and large, third party developers are not supposed to be able to animate them. However, [Bryce Bostwick] found a workaround.

You might be confused as to the idea of animated widgets, but it’s quite simple. For example, think of a clock app with a widget in which the hands always display the current time, or a calendar app with an icon that shows the current date. Apple’s own apps have long been able to do this, but the functionality has mostly been locked out for third parties.

One way to get around this limitation is by using a timer feature baked into the widget functionality. The timer tool is one of the few ways that third-party apps are allowed to do animation. By running a timer with a custom font, you can display various graphical elements instead of numbers counting down to create a hacky animation that updates every second.

However, there are even more advanced techniques that can get you faster, smoother animations. [Bryce] breaks down the private techniques used to rotate the clock hands on Apple’s own widget, and how to use those tools for your own purposes. It takes some sneaky Xcode tricks and a bit of math to make it fully flexible for doing arbitrary animations, but it works surprisingly well.

Will this backdoor last ? Well, Apple is always updating and changing iOS and its associated software, so don’t expect it to work forever.

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