Industrial CNC Controller Retrofit

December 28, 2009 by Mike Szczys 5 Comments

[Jerry] had a beefy CNC lathe whose controller wouldn’t respond. He cracked open the case and found a large scorch mark surrounding one of the servo controllers. Rather than just replace the IC and still be stuck with a 23-year-old controller he decided to retrofit the machine with modern controls.

The journey from a brick of steel to an incredible machine is fascinating. Using a combination of commercially available boards like the ModIO controller and custom-built circuits, he cleaned up control signals and give life to the lights on the original faceplate. The machine is now working beautifully with a new monitor, automatic oiling, and wireless connectivity.

XeXLoader Reminds Us Of Xbox Glory Days

December 28, 2009 by Mike Szczys 8 Comments

The newest version of XeXLoader boasts a pretty slick GUI. This is a homebrew loader for the Xbox 360. Don’t get your hopes up, it requires an older kernel and you’re not getting on Xbox Live if you do this hack.

But think back to when the original Xbox was first hacked. Watching the XeXLoader (after the break) sends us back to the days of EvolutionX. Sure there wasn’t much that could be done in those early days (other than pirate games), but that slowly changed with the hard work of a lot of developers. XBMC came out of those first steps and became the greatest media software ever to grace your television. The GUI work here may be more beginning steps in another great community-driven legacy.

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ATmega8 Spectrum Analyzer

December 27, 2009 by Mike Szczys 17 Comments

[Manekinen] built a very responsive spectrum analyzer. The components at the party are what you’d expect, an ATmega8 does the hard work interpreting data from the LM324 op-amp. This build stands out because it is fast and configurable. In fact, the explanation of the calibration process is where this project shines.

Instead of using water, an HD44780 module displays the spectrum data. The device currently supports several different character displays including 16×2, 20×2, 24×2, and 20×2. We’ve embedded a video of a 20×4 VFD in action after the break. As the video progresses, watch for the Polish words that pop up. This corresponds to the brightness and sensitivity being adjusted with the 5-button keyboard.

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MakerBotWatch

December 27, 2009 by Mike Szczys 34 Comments

If you didn’t get the geeky watch you wanted for Christmas you should consider building yourself a MakerBotWatch. The watch is an Arduino, using an ATmega328 microcontroller running the bootloader. The watch has two concentric circles of LEDs for minutes and hours. A vertical row of four LEDs adds in the additional resolution needed to get 60 minutes on the watch face.

The schematic and board layout are available from an SVN repository so you can make your own board. The device will go into production as a kit but currently the laser-cut bezel will not be part of it.

[via Adafruit]

Zilog In A Matchbox

December 27, 2009 by Mike Szczys 19 Comments

Now you can have a Zilog computer in the form factor of a matchbox. The RamBlade is a tiny PCB that uses a Parallax Propeller IC to implement the CP/M language. The OS is stored on a microSD card, with a four-pin serial interface (3V3, GND, SO, SI) that allows operation via a terminal program.

Smaller and more resilient than building your own from ancient logic chips, we see this a way to get a whole new set of people interested in this old technology.

[Thanks Oldbitcollector]

Freerunner With Android, New Case, Battery

December 27, 2009 by Mike Szczys 6 Comments

[Dennis] got snowed in after the biggest storm in the history of the state hit. Like any good hacker he didn’t let the time go to waste. He decided to dig out his Neo Freerunner to give it a decent battery and a new OS.

The original battery for the Freerunner has a controller board integrated into the package. [Dennis] pulled out the board and attached it to a portable DVD player battery. After running it through a discharge cycle with another hack of his, the board learned the new battery capacity. The larger battery plus a fast-charger from SparkFun required a larger case. He made it happen by combining a 2.5″ HDD case with the original body courtesy of some JB weld. The final portion of the hack was to load up Android which is as simple as untarring the package onto an SD card.

It’s a bit big, but the battery will last and he’s got an open platform. Nice work!

Hackaday Links: December 27, 2009

December 27, 2009 by Mike Szczys 8 Comments

Brain Controlled Game

If you’re a fan of biometrics this game is for you. It uses a homemade EEG to facilitate simple control. This is along the same lines as the Force Trainer hacks but this homebrew hardware is fun to look at. The success of the project can be seen in the video of a simple game they developed.

RF Camera Remote

[Jonny] wanted to trigger his Nikon camera remotely but was unhappy with the functionality of the IR remote. He hacked together an RF remote and receiver that still uses the IR functionality of the camera, but allows for the geographic freedom of Radio Frequency. Not as advanced as some we’ve seen but it meets his specifications.

CNC Mill

[Jan] tipped us off about a CNC mill that her friend made. The machine turned out beautifully even though very few tools were used to produce it. We love to pour over these builds so if you’ve done one, document it and send it in.

Neutering the On Demand Button

[Dan] hated his Comcast remote because the On Demand button could be hit by mistake. This was usually when trying to unpause live TV. The remainder of the show couldn’t be viewed just because the On Demand menu launched. Simplicity is king. He fixed this by placing two small paper rolls between the button and the circuit board. This way the button can still be used but only if you press pretty hard.