Author: Navarre Bartz

279 Articles

“Some Assembly Required” Makes Us Love Things More

March 2, 2025 by 36 Comments

For the maker looking to turn their project into a business, trying to price your widget can be a bit of a conundrum. You want to share your widget with the world without going broke in the process. What if you could achieve both, letting the end user finish assembly? [PDF]

While over a decade has passed since Harvard Business School released this study on what they dub “The IKEA Effect,” we suspect that most of it will still be relevant given the slow pace of human behavior change. In short, when you make someone become part of the process of manufacturing or assembling their stuff, it makes them value it more highly than if it was already all put together in the box.

Interestingly, the researchers found “that consumers believe that their self-made products rival those of experts,” and that this is true regardless of whether these people consider themselves to be DIY enthusiasts or not. This only holds if the person is successful though, so it’s critical to have good instructions. If you have a mass market item in the works, you probably don’t want to require someone with no experience to solder something, but as IKEA has shown, nearly anybody can handle some hex screws and Allen wrenches.

If you’re looking for more advice on how to get your invention in people’s hands, how about this Supercon talk by Carrie Sundra about manufacturing on a shoestring budget or this video from Simone Giertz on her experiences with manufacturing from idea to finished product. You might want to steer clear of people promising patents for pennies on commercials, though.

An image showing an original grey and blue Sony Walkman with the text "1970" below it, and an arrow pointing to the right of it at a much smaller blue Walkman with the text "2000" underneath it, and a final arrow pointing to the right to a bright orange cassette player by We Are Rewind in a man's hand with the text "now" beneath it.

Why Are Cassette And CD Players So Big Now?

March 1, 2025 by 66 Comments

The early 2000s were the halcyon days of physical media. While not as svelte as MP3 players became, why are those early 2000s machines smaller than all the new models popping up amidst the retro audio craze?

We’ve bemoaned the end of the electromechanical era before, and the Verge recently interviewed the people at We Are Rewind and Filo to get the skinny on just why these newer cassette and CD players aren’t as small as their predecessors. It turns out that all currently produced cassette players use the same mechanism with some small tweaks in materials (like metal flywheels in these higher quality models) because the engineering required to design a smaller and better sounding alternative isn’t warranted by the niche nature of the cassette resurgence.

A similar fate has befallen the laser head of CD mechanisms, which is why we don’t have those smooth, rounded players anymore. Economies of scale in the early 2000s mean that even a cheap player from that era can outperform a lot of the newer ones, although you won’t have newer features like Bluetooth to scandalize your audiophile friends. A new Minidisc player is certainly out of the question, although production of discs only ended this February.

If you’re looking to get back into cassettes, this masterclass is a good place to start. If you don’t fancy any of the players the Verge looked at, how about rolling your own incarnation with the guts from a vintage machine or just going for the aesthetic if cassettes aren’t your jam?

Continue reading “Why Are Cassette And CD Players So Big Now?” →

A balding man in a blue suit and tie sits behind rows of plants on tables. A bright yellow watering can is close to the camera and out of focus.

Phytoremediation To Clean The Environment And Mine Critical Materials

February 28, 2025 by 10 Comments

Nickel contamination can render soils infertile at levels that are currently impractical to treat. Researchers at UMass Amherst are looking at how plants can help these soils and source nickel for the growing EV market.

Phytoremediation is the use of plants that preferentially hyperaccumulate certain contaminants to clean the soil. When those contaminants are also critical materials, you get phytomining. Starting with Camelina sativa, the researchers are looking to enhance its preference for nickel accumulation with genes from the even more adept hyperaccumulator Odontarrhena to have a quick-growing plant that can be a nickel feedstock as well as produce seeds containing oil for biofuels.

Despite being able to be up to 3% Ni by weight, Odontarrhena was ruled out as a candidate itself due to its slow-growing nature and that it is invasive to the United States. The researchers are also looking into what soil amendments can best help this super Camelina sativa best achieve its goals. It’s no panacea for expected nickel demand, but they do project that phytomining could provide 20-30% of our nickel needs for 50 years, at which point the land could be turned back over to other uses.

Recycling things already in technical cycles will be important to a circular economy, but being able to remove contaminants from the environment’s biological cycles and place them into a safer technical cycle instead of just burying them will be a big benefit as well. If you want learn about a more notorious heavy metal, checkout our piece on the blessings and destruction wrought by lead.

Continue reading “Phytoremediation To Clean The Environment And Mine Critical Materials” →

A dark walnut table sits in the sun in what appears to be a field. Voids in the natural wood slab have been filled with shiny bronze, and a bundle of copper wire sits upon the edge of the table in a jaunty artistic fashion.

A Different Take On The River Table Does It In Bronze

February 28, 2025 by 6 Comments

River tables are something we’ve heard decried as a passé, but we’re still seeing some interesting variations on the technique. Take this example done with bronze instead of epoxy.

Starting with two beautiful slabs of walnut, [Burls Art] decided that instead of cutting them up to make guitars he would turn his attention to a river table to keep them more intact. Given the price of copper and difficulty in casting it, he decided to trim the live edges to make a more narrow “river” to work with for the project.

Since molten copper is quite toasty and wood likes to catch on fire, he wisely did a rough finish of the table before making silicone plugs of the voids instead of pouring metal directly. The silicone plugs were then used to make sand casting molds, and a series of casting trials moving from copper to bronze finally yielded usable pieces for the table. In case that all seems too simple, there were then several days of milling and sanding to get the bronze and walnut level and smooth with each other. The amount of attention to detail and plain old elbow grease in this project is impressive.

We’ve seen some other interesting mix-ups of the live edge and epoxy formula like a seascape night light or this river table with embedded neon. And if you’re looking to get into casting, why not start small in the microwave?

Continue reading “A Different Take On The River Table Does It In Bronze” →

A blue-gloved hand holds a glass plate with a small off-white rectangular prism approximately one quarter the area of a fingernail in cross-section.

AI Helps Researchers Discover New Structural Materials

February 27, 2025 by 18 Comments

Nanostructured metamaterials have shown a lot of promise in what they can do in the lab, but often have fatal stress concentration factors that limit their applications. Researchers have now found a strong, lightweight nanostructured carbon. [via BGR]

Using a multi-objective Bayesian optimization (MBO) algorithm trained on finite element analysis (FEA) datasets to identify the best candidate nanostructures, the researchers then brought the theoretical material to life with 2 photon polymerization (2PP) photolithography. The resulting “carbon nanolattices achieve the compressive strength of carbon steels (180–360 MPa) with the density of Styrofoam (125–215 kg m−3) which exceeds the specific strengths of equivalent low-density materials by over an order of magnitude.”

While you probably shouldn’t start getting investors for your space elevator startup just yet, lighter materials like this are promising for a lot of applications, most notably more conventional aviation where fuel (or energy) prices are a big constraint on operations. As with any lab results, more work is needed until we see this in the real world, but it is nice to know that superalloys and composites aren’t the end of the road for strong and lightweight materials.

We’ve seen AI help identify battery materials already and this seems to be one avenue where generative AI isn’t just about making embarrassing photos or making us less intelligent.

A blue and white, 3D printed rose sits on a black surface with a fuzzy tan background behind it.

Thermorphs: Self-Folding 3D Prints

February 27, 2025 by 3 Comments

Prints separating from the build plate or warping when you don’t want them to is a headache for the additive manufacturer. [CNC Kitchen] walks us through a technique to use that warping to our advantage.

Based on a paper by researchers at the Morphing Matter Lab at UC Berkeley, [CNC Kitchen] wanted to try making 3D printed objects that could self-assemble when placed in hot water. Similar to a bimetal strip that you find in simple thermostats, the technique takes advantage of the stresses baked into the print and how they can relax when reaching the glass transition temperature of the polymer. By printing joints with PLA and TPU layers, you can guide the deformation in the direction you wish, and further tune the amount of stress in the part by changing the print speed of different sections.

[CNC Kitchen] found that Hilbert curve infill slows the printer down sufficiently to create relatively stress-free sections of a print to create flat sections which is an improvement over the original researchers’ all TPU flat sections with respect to rigidity. We’ve covered how to reduce warping in 3D prints, but now we can use those techniques in reverse to design self-assembling structures. These parts, being thermoplastic, can also be heated, reformed, and then exhibit shape memory when placed back into hot water. It’s very experimental, but we’re curious to see what sort of practical or artistic projects could be unlocked with this technique.

We’ve seen a few other interesting techniques with folded objects like laser cutter origami, some flat-to-folded 3D prints that might be interesting to try with this technique, and also folded hybrid mechanisms made with laser cutting and 3D printing.

Continue reading “Thermorphs: Self-Folding 3D Prints” →

A man in a t-shirt and sport coat sits behind a table upon which are a small, black air fryer and a larger pale green model that looks more futuristic. Behind him is a black set of cube shelves (possibly IKEA Kallax) with different colored interiors lit and holding various bits of vintage technology equipment like landline phones and HiFi setups.

How Do Air Fryers Work?

February 27, 2025 by 63 Comments

Air fryers are the new hotness in the kitchen, but are they actually any different than a convection oven? [Technology Connections] walks us through the design of these countertop appliances to find out.

If you like your fries and chicken crispy instead of soggy, you traditionally had to eat out or spend the better part of an hour waiting on your food to cook to a crisp in the oven. Convection ovens significantly speed up this process by moving the air about and keeping the food from sucking most of the heat out of the stagnant layer just next to it.

It turns out that most air fryers are just a coil stove element and a fan placed above a basket which is just a fancy re-arrangement of the parts of a toaster or convection oven. The magic sauce here is the small size and the fact you don’t have to futz with pulling a hot wire basket out of your toaster or larger convection oven. The small size does give you a pretty big advantage in preheating and precise application of heat to the food for smaller batch sizes, but if you already have a convection oven, the advantages might not outweigh the additional space and cost of yet another kitchen gadget. We appreciate the sacrifice of eating “a lot of french fries” to test the differences between brands and conventional convection ovens for our edification.

If you’re looking for a way to make cookies faster instead of fries, how about this hack using a microwave and a heat gun? Or maybe it’s better to redesign the food instead of the appliance like this ramen in an edible package or these origami noodles.

Continue reading “How Do Air Fryers Work?” →