3D Printing Fabrics Is Easier Than You Think

Conventional textiles made of woven threads are highly useful materials. [Sara Alvarez] has had some success creating fabric-like materials through 3D printing, and though they’re not identical, they have some similar properties that make them unique and useful.

Fabrics are made by the weaving or knitting together many threads into a cohesive whole. [Sara]’s 3D-printed fabrics are different, since the printer can’t readily weave individual fibers together. Instead, a variety of methods are used to create similar materials.

The simplest is perhaps the chainmail method, where many small individual links join together to make a relatively rigid material. Alternatively, G-code or careful modelling can be used to create fabric-like patterns, which are printed directly in flexible material to become a fabric-like sheet. Finally, the infill method takes advantage of code inbuilt to a slicer to create a pattern that can be 3D-printed to create a fabric like material by removing the top and bottom layers of the print.

[Sara] demonstrates creating a simple “fabric” swatch using the slicer method, and demonstrates the qualities of the finished product. She also shows off various applications that can take advantage of this technique.

If you’re a 3D-printing enthusiast who also loves making clothes and apparel, consider printing up some shoes – like these we’ve seen before. Video after the break. Continue reading “3D Printing Fabrics Is Easier Than You Think” →

The STM32 Makes For A Cheap DIY USB Soundcard

Soundcards used to be giant long 8-bit ISA things that would take up a huge amount of real estate inside a desktop computer. These days, for most of us, they’re baked into the motherboard and we barely give them a second thought. [Samsonov Dima] decided to whip up a cheap little sound card of their own, however, built around the STM32.

The soundcard is based specifically on the STM32F401. readily available on the “Green Pill” devboards. A digital-to-analog converter is implemented on the board based on two PWM timers providing high-quality output. There’s also a simulated software sigma delta ADC implemented between the audio streaming in via USB and the actual PWM output, with some fancy tricks used to improve the sound output. [Samsonov] even found time to add a display with twin VU meters that shows the audio pumping through the left and right channels.

Without test gear on hand, we can’t readily quantify the performance of the sound card. However, as per the Youtube videos posted, it appears more than capable of recreating music with good fidelity and plenty of fine detail.

If you need a cheap, simple USB sound card that you can hack away on, this might be the one for you. If you need something more suitable for a vintage PC, however, consider this instead. Video after the break.

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Character VFD Becomes Spectrum Analyzer

These days, streaming services are a great way to listen to music or podcasts on your computer or on the go. However, they lack one feature of the MP3 players and streamers of old: visualizations! [mircemk] is a fan of those, and has built a hardware spectrum analyzer that pumps with the music.

The build relies on a 20×2 character VFD display that looks great, with high brightness and excellent contrast. It can be easily driven from a microcontroller, as it has a controller on board compatible with the typical HD44780 command set. On Arduino platforms, this means the display can easily be driven with the popular LiquidCrystal library.

The Arduino Nano inside takes in the audio signal via its analog inputs. It then processes the audio with the fix_fft library, which runs a Fast Fourier Transform in order to figure out the energy level of each frequency bin in the audio spectrum for both the left and right channels. This data is then sent to the screen for display. It’s impressively fast and smooth, with the display dancing along with the beat nicely as [mircemk] tests it out with some tunes.

If it looks familiar, it’s because it’s an updated version of a prior project from [mircemk]. We saw it previously as a VU meter that pulsed with the beat, an altogether simpler visualization but still a cool one. Video after the break.

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Slow Races On A Pinewood Derby Track Built From Scratch

Pinewood derby racing is a popular pastime for scouting groups and many others besides. [Mr Coster] whipped up his own track with the assistance of some 3D printed parts, and used it to run a competition with a fun twist on the usual theme.

The track starts with a pair of MDF panels, on to which some strips are placed to act as guides for the racers. There’s also a release mechanism built with hinges and a pair of dowels that ensures both racers start the competition at exactly the same time. To give the track a nice transition from the downward slope to the horizontal, a series of curved transition pieces were designed in Fusion 360, 3D printed, and added to the course.

As for the competition, [Mr Coster] decided to eschew the usual focus on outright speed. Instead, students were charged with building the slowest possible car that could still complete the course. Just for the fun of it, though, the kids were then given one day to modify their slowest cars to compete in a more typical fastest-wins event. It gives the students a great lesson in optimizing for different performance parameters.

You might be old-school, though, and want to ruin the fun by taking it all way too seriously. Those competitors may wish to consider some of the advanced equipment we’ve featured before. Alternatively, you could run a no-holds-barred cheater’s version of the contest. Video after the break.

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Flexible Grip For Hammer Made With 3D Printing Pen

When it comes to putting a flexible grip on a tool, you might reach for a self-fusing silicone tape or other similar product. However, [Potent Printables] has discovered you can easily create a flexible grip using a 3D-printing pen and some flex filament.

In this case, a hammer first gets a layer of blue painters tape wrapped around its wooden handle. This serves as a base layer to promote good adhesion. A simple paper template was then printed as a guide for creating the graphics on the flexible grip. Flexible filament was fed through the 3D pen, with the red and black details of the graphics printed first. Then, white flex filament was used to make the rest of the flexible grip. A wood burning tool was then used to smooth out the first layer of flex filament, before a second layer was added on top.

The result is a flexible white grip on the hammer which is stuck fast, likely due to shrinkage as the plastic cooled after printing. We’ve seen some other creative grips made with 3D printing before, too. Video after the break.

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Hacking The Logitech Z906 Speaker System

The Logitech Z906 is a well-rounded 5.1 surround sound system. It’s capable of putting out 1000W in peak power, and can decode Dolby Digital and DTS soundtracks as you’d expect. It’s intended to be used as the heart of a home cinema system and used with a central command console. However, [zarpli] figured out the device’s serial secrets and can now run the device in a standalone manner.

As it turns out, the Z906 uses a main control console that speaks to the rest of the hardware over a DE15 connector (also known as the DB-15). [zarpli] realized that the hardware could instead be commanded by just about any device with a serial port. Thus, a library was whipped up that can be readily used with an Arduino to control all the major functions of the Z906. Everything from volume levels to effect modes and channel assignments can be commanded by microcontroller. As a finale, [zarpli] shows off the hardware playing a multi-channel composition without the console connected, with his own hardware running the show instead.

If you’ve got a Logitech Z906 or similar unit that you wish to automate, you might find this work useful. It’s also a good inspiration for anyone contemplating hacking away at the console ports on other hardware. Video after the break.

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Defeat Your Car’s Autostop Feature With A Little SwitchBot

These days, many new cars come with some variant of an “auto-stop” feature. This shuts down the car’s engine at stop lights and in other similar situations in order to save fuel and reduce emissions. Not everyone is a fan however, and [CGamer_OS] got sick of having to switch off the feature every time they got in the car. So they employed a little robot to handle the problem instead.

The robot in question is a SwitchBot, a small Internet of Things tool that’s highly configurable for pressing buttons. It’s literally a robot designed to press buttons, either when remotely commanded to, or when certain rules are met. It can even be configured to work with IFTTT.

In this case, the Switchbot is set up to activate when [CGamer_OS]’s phone is placed in phone mount, where it scans an NFC tag. When this happens, Switchbot springs into action, switching off the autostop function. It was set up this way to avoid Switchbot hitting the button before the car has been started. Instead, simply popping the smartphone in the cradle activates the ‘bot.

It’s a rather creative use of the SwitchBot. They’re more typically employed to turn on dumb devices like air conditioners or heaters that can otherwise be difficult to control via the Internet. However, it works well, and means that [CGamer_OS] didn’t have to make any permanent modifications to the car.

The design of the SwitchBot reminds us of the Useless Box, even if in this case it has an actual purpose. Video after the break.

Continue reading “Defeat Your Car’s Autostop Feature With A Little SwitchBot” →